TILT CAB TUBE REMOVAL


  1. PRECAUTION

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  2. SEPARATE BATTERY NEGATIVE TERMINAL

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  4. REMOVE HORN BUTTON ASSEMBLY (W/O SRS AIRBAG)

    A01KHLWE01
    Text in Illustration
    *A Non-Tilt Column Assembly
    *B Tilt Column Assembly

    1. Non-Tilt Column Assembly:


      1. Remove the 2 screws and horn button assembly.

      2. Disconnect the horn button connector.

    2. Tilt Column Assembly:


      1. Remove the screw and horn button assembly.

      2. Disconnect the horn button connector.

  5. REMOVE HORN BUTTON ASSEMBLY (W/ SRS AIRBAG)

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  6. REMOVE STEERING WHEEL ASSEMBLY


    1. Remove the steering wheel assembly set nut.

    2. A01KEXXE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the steering wheel assembly and main shaft assembly.

    3. Using SST, remove the steering wheel assembly.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05021 )

  7. REMOVE STEERING COLUMN COVER UPR

    A01KFDF

    1. Remove the 2 screws and steering column cover UPR.

  8. REMOVE STEERING COLUMN COVER LWR

    A01KHSI

    1. Remove the clip, 2 screws and steering column cover LWR.

  9. REMOVE TURN SIGNAL SWITCH ASSEMBLY

    A01KF28

    1. Disconnect the connectors and wire harness clamps.

    2. A01KGRY

      Remove the 4 screws and turn signal switch assembly.

  10. SEPARATE STEERING MAIN SHAFT ASSEMBLY (RIGID FRONT SUSPENSION)

    A01KFT2

    1. Remove the 4 bolts.

    2. A01KGHME01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the steering main shaft assembly and power steering gear assembly after lifting steering main shaft.

  11. SEPARATE STEERING SLIDING W/COUPLING YOKE SUB-ASSEMBLY (INDEPENDENT FRONT SUSPENSION)

    A01KFT2

    1. Remove the 4 bolts.

    2. A01KIDFE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the steering sliding w/coupling yoke sub-assembly and bevel gear assembly after lifting steering sliding w/coupling yoke sub-assembly.

  12. REMOVE STEERING COLUMN ASSEMBLY

    A01KGWE

    1. Remove the 2 bolts and clamp bracket.

    2. A01KGTVE01
      Text in Illustration
      *A Non-Tilt Column Assembly
      *B Tilt Column Assembly

      Remove the 4 steering column assembly set bolts and steering column assembly.

  13. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER


    1. A01KFR6E01
      Text in Illustration
      *a 3 Clips
      *b 6 Claws

      Disengage the 3 clips and 6 claws.

    2. Disconnect the connectors and remove the instrument cluster finish panel sub-assembly center.

  14. REMOVE HEATER CONTROL LEVER KNOB (W/ HEATER)


    1. A01KI1P

      Remove the 4 heater control lever knobs.

  15. REMOVE HEATER CONTROL NAME PLATE (W/ HEATER)


    1. A01KEMNE02
      Text in Illustration
      *a 4 Claws

      Release the 4 claw fittings, remove the heater control name plate.

  16. REMOVE HEATER OR BOOST VENTILATOR CONTROL ASSEMBLY


    1. A01KGGE

      Spread the clamp's claws of the defroster damper control cable and disconnect the inner cable.

    2. A01KFBV

      Spread the clamp's claws of the air inlet damper control cable and disconnect the inner cable.

    3. A01KHRBE03
      Text in Illustration
      *a Claw

      Release the claw fitting, remove the heater blower switch assembly and bulb.

    4. A01KG87

      Remove the 3 screws and heater or boost ventilator control assembly.

    5. A01KFVW

      Spread the clamp's claws of the air mix damper control cable and disconnect the inner cable.

    6. Disconnect the connector, remove the heater or boost ventilator control assembly.

  17. REMOVE RADIO BRACKET NO.1&NO.2

    A01KFCP

    1. Remove the 4 screws and radio bracket No. 1.

  18. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY


    1. A01KI1ZE01
      Text in Illustration
      *a 2 Claws

      Remove the 5 screws<D>.

    2. Disengage the 2 claws and remove the glove compartment door assembly.

  19. REMOVE INSTRUMENT COVER LWR (W/O HEATER)


    1. A01KGUSE01
      Text in Illustration
      *a 3 Clips

      Disengage the 3 clips and remove the instrument cover LWR.

  20. REMOVE INSTRUMENT COVER LWR (W/ HEATER)


    1. A01KFDCE01
      Text in Illustration
      *a 5 Clips

      Remove the clip and bolt.

    2. Disengage the 5 clips and remove the instrument cover LWR.

  21. REMOVE INSTRUMENT COVER LOWER CENTER (W/ HEATER)


    1. A01KH00E01
      Text in Illustration
      *a 3 Clips

      Remove the 2 clips and 2 bolts.

    2. Disengage the 3 clips and remove the instrument cover lower center.

  22. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER


    1. A01KEZZE01
      Text in Illustration
      *a 6 Claws

      Using a moulding remover, disengage the 6 claws and remove the instrument cluster finish panel.

  23. REMOVE COMBINATION METER ASSEMBLY


    1. A01KGMR

      Remove the 3 screws.

    2. Disconnect the connectors and remove the combination meter assembly.

  24. REMOVE THROTTLE CONTROL CABLE KNOB (5L ENGINE TYPE)


    1. A01KGM3

      Using a screwdriver, put the claw for accel control w/ throttle cable assembly and remove the throttle control cable knob.

      Tech Tips

      Tape the screwdriver tip, before use.

  25. REMOVE ACCEL CONTROL W/THROTTLE CABLE ASSEMBLY (5L ENGINE TYPE)


    1. Remove the nut and accel control w/ throttle cable assembly.

  26. REMOVE OIL RESERVOIR TANK COVER RH (RHD STEERING POSITION TYPE)

  27. REMOVE OIL RESERVOIR TANK COVER LH (LHD STEERING POSITION TYPE)

  28. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY


    1. Remove the 2 clips.

    2. Remove the 2 nuts<F> and 7 bolts<A><B>.

    3. Disconnect the connectors and remove the instrument panel sub-assembly.

      A01KFKFE02
      Text in Illustration
      *a Pin *b 4 Pins

  29. REMOVE RADIATOR GRILLE


    1. A01KICYE01
      Text in Illustration
      *a Clip

      Remove the screw and 9 clips and radiator grille.

  30. SEPARATE HEATER WATER INLET HOSE B


    1. A01KF0N

      Remove the bolt and heater water bracket.

    2. A01KHCX

      Slide the clip and disconnect the heater water inlet hose B.

  31. SEPARATE HEATER WATER OUTLET HOSE B


    1. Slide the clip and disconnect the heater water outlet hose B.

  32. SEPARATE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY


    1. A01KHCQ

      Remove the 2 nuts and disconnect bracket master cylinder reservoir sub-assembly.

  33. REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY NO.1


    1. A01KIQI

      Remove the 2 bolts, nut and instrument panel brace sub- assembly No. 1.

  34. REMOVE FRONT DOOR SCUFF PLATE RH


    1. A01KIOU

      Remove the 4 screws and front door scuff plate RH.

  35. REMOVE AIR DUCT NO.2 (LHD STEERING POSITION TYPE)

  36. REMOVE AIR DUCT NO.1

  37. REMOVE INSTRUMENT PANEL REINFORCEMENT


    1. A01KGFG

      Remove the 2 bolts, 4 nuts and instrument panel reinforcement.

  38. REMOVE WINDSHIELD WASHER JAR ASSEMBLY


    1. A01KFM9

      Remove the 2 bolts and windshield washer jar.

    2. A01KFSD

      Disconnect the hose and connector from washer pump.

  39. REMOVE AIR DUCT SUB-ASSEMBLY NO.1


    1. A01KHYO

      Remove the 3 bolts and disconnect the relay block assembly.

    2. A01KEEW

      Remove the screw and disconnect the relay block assembly.

    3. A01KH6U

      Remove the bolt.

    4. Disconnect the blower resistor connector.

    5. A01KGO4

      Disconnect the relay block assembly.

    6. A01KFLG

      Remove the 2 bolts, 4 screws and air duct sub-assembly No. 1.

  40. REMOVE DEFROSTER NOZZLE ASSEMBLY LOWER


    1. A01KG8P

      Remove the screw and defroster nozzle assembly LWR.

  41. SEPARATE SKID CONTROL ECU ASSEMBLY


    1. A01KFOM

      Remove the 2 screws and disconnect the skid control ECU assembly.

  42. SEPARATE PREHEATING TIMER (5L ENGINE TYPE)

  43. SEPARATE ECM (2KD-FTV ENGINE TYPE)


    1. A01KI4K

      Remove the 4 screws and disconnect the ECM.

  44. REMOVE HEATER RADIATOR ASSEMBLY


    1. A01KG7G

      Release the 2 claws, disconnect the connector.

    2. A01KEEJ

      Disconnect the outer cable from the clamp.

    3. A01KHMY

      Remove the 2 bolts, 2 nuts and heater radiator assembly.

  45. REMOVE HEATER TO REGISTER DUCT NO.2


    1. A01KGUV

      Remove the 2 clips and heater to register duct No. 2.

  46. SEPARATE HEATER CONTROL CABLE SUB-ASSEMBLY


    1. A01KFHYE02
      Text in Illustration
      *a Clamp

      Disconnect the outer cable from the clamp.

    2. Remove the inner cable.

  47. REMOVE AIRMIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    1. A01KG0JE02
      Text in Illustration
      *a Clamp

      Disconnect the outer cable from the clamp.

    2. Remove the inner cable.

  48. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01KETU

      Remove the screw and bracket.

    2. A01KIQP

      Remove the screw, bracket and heater radiator unit sub- assembly.

  49. REMOVE FRONT BUMPER BAR


    1. Disconnect the fog light connectors.

    2. Remove the 6 bolts and front bumper bar.

  50. REMOVE CLEARANCE LAMP LENS & BODY LH


    1. A01KIOFE02
      Text in Illustration
      *a Pin
      *b Claw

      Remove the screw.

    2. Pull out the clearance light lens & body LH forward, then disconnect the pin of body side.

    3. Disconnect the connectors.

  51. REMOVE CLEARANCE LAMP LENS & BODY RH


    1. A01KIOFE02
      Text in Illustration
      *a Pin
      *b Claw

      Remove the screw.

    2. Pull out the clearance light lens & body LH forward, then disconnect the pin of body side.

    3. Disconnect the connectors.

  52. REMOVE HEADLAMP UNIT ASSEMBLY LH


    1. A01KGKQ

      Remove the 3 screws.

    2. A01KGC8E01
      Text in Illustration
      *a Claw

      Release the 4 claws.

    3. Disconnect connectors.

    4. Pull out the headlight assembly LH forward and remove the headlight assembly LH.

    5. A01KEPR

      Remove the socket cover.

    6. Release the set spring, remove the headlight bulb No.1.

  53. REMOVE HEADLAMP UNIT ASSEMBLY RH

  54. REMOVE RADIATOR GRILLE BRACKET


    1. Remove the bolt and radiator grille bracket.

  55. SEPARATE CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

    A01KG0C

    1. Using union nut wrench 10 mm, remove the clutch hose.

    2. Remove the retainer.

  56. SEPARATE FRONT BRAKE TUBE NO.1

    A01KIDZ

    1. Using union nut wrench 10 mm, remove the brake tube.

    2. Remove the retainer.

      Note

      Check the hose installation condition. (When installing a hose, never mistake the hose to be installed)

  57. SEPARATE REAR BRAKE TUBE NO.1


    1. Using union nut wrench 10 mm, remove the brake tube.

    2. Remove the retainer.

  58. SEPARATE ENGINE ROOM MAIN WIRE

  59. CAB TILT UP

  60. REMOVE TILT CAB SPRING SUPPORT ARM NO.1

    A01KHBUE01
    Text in Illustration
    *a Matchmarks

    1. Place matchmarks tilt cab spring support arm No. 1.

    2. Remove the bolt and tilt cab spring support arm No. 1.

  61. CAB TILT DOWN

  62. CAB HOLD

    A01KHR1

    1. Put the wire on the roof panel of cab.

      Note

      Place the shop towel on the point contacting the cab in order not to avoid damage.

    2. Tense the wire with the degree of force which does not pull the cab up.

      Note

      Do not pull cab up.

  63. REMOVE TILT CAB TUBE SUB-ASSEMBLY NO.1


    1. A01KFQY

      Remove the 12 bolts, 6 nuts and tilt cab tube sub-assembly No. 1.

    2. A01KH4W

      Remove the front cab mounting LH and front cab mounting RH.