BACK WINDOW GLASS (for Dump Truck) INSTALLATION


  1. CLEAN BACK WINDOW GLASS


    1. Using a cleaner, clean the weatherstrip contacting surface of the body and glass.

  2. INSTALL BACK WINDOW GLASS WEATHERSTRIP


    1. Install the back window glass weatherstrip to the back window glass.

  3. INSTALL BACK WINDOW GLASS (SINGLE CAB CAB TYPE)


    1. A01KGPPE01
      Text in Illustration
      *a Working Cord

      Apply a working cord along the weatherstrip groove, as shown in the illustration.

    2. A01KIH9E01
      Text in Illustration
      *a Primer
      *b Adhesive

      Apply primer and adhesive to the weatherstrip on the surface with body as shown in the illustration.

      Note


      • Do not apply too much primer.

      • Let the primer coating dry for 3 minutes or more.

    3. A01KF3Y

      Hold the glass in position on the body.

    4. Install the glass by pulling the cord from the room side, while pushing weatherstrip from the outside with your open hand.

    5. To mark the glass fit in place, tap from the outside with your open hand.

  4. INSTALL BACK WINDOW GLASS (DOUBLE CAB CAB TYPE)


    1. A01KGPPE01
      Text in Illustration
      *a Working Cord

      Apply a working cord along the weatherstrip groove, as shown in the illustration.

      Apply a working cord along the weatherstrip groove, as shown in the illustration.

    2. A01KHUBE01
      Text in Illustration
      *a Soapy Water

      Apply soapy water to the contact surface of the body and the weatherstrip lip as shown in the illustration.

    3. A01KF3Y

      Hold the glass in position on the body.

    4. Install the glass by pulling the cord from the room side, while pushing weatherstrip from the outside with your open hand.

    5. To mark the glass fit in place, tap from the outside with your open hand.

  5. INSTALL BACK WINDOW WEATHERSTRIP KEY (DOUBLE CAB CAB TYPE)


    1. A01KGJUE01
      Text in Illustration
      *a Weatherstrip key
      *b Weatherstrip
      *c Soapy Water

      Apply soapy water to the weatherstrip and the weatherstrip key as shown in the illustration.

    2. Install the back window weatherstrip key.

    3. Put protected tape on the outside of the upper side of the weatherstrip to protect the paint and glass.

    4. A01KH6QE01
      Text in Illustration
      *a Coated Area

      Apply adhesive between the weatherstrip and body from the outside as shown in the illustration.

    5. Remove the protected tape.

    6. Using a cleaner, clean the weatherstrip contacting surface of the body and glass.

  6. WATER LEAK CHECK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with sealant.