HEADLIGHT DIMMER SWITCH (for Light Control Switch) INSTALLATION


  1. INSTALL LIGHT CONTROL SWITCH ASSEMBLY NO.1


    1. A01KFIPE04

      Install the connector terminals for connector.

      Note

      Do not mistake arrange connector pins.

    2. Engage the light control switch.

    3. Shift the lever to the "Hi" position and install the steel ball and the plate.

    4. A01KFF5

      Push the plate in while shifting the lever to the "Lo" side, install the 2 screws.

    5. Check that the light control switch assembly operates smoothly.

    6. Install the cancel cam.

    7. A01KH4V

      Install the new cord clamp.

    8. After installing the cord clamp, cut it off so that the length from the binding point will be 1 to 3 mm.

    9. A01KHV2E01
      Text in Illustration
      *a Combination Lever Switch assembly Installed Position

      Using 2 wire harness clamps, bind the wire harness and tape the wire harness. (w/o SRS airbag)

    10. A01KFPDE01
      Text in Illustration
      *a Combination Lever Switch assembly Installed Position

      Using 2 wire harness clamps, bind the wire harness and tape the wire harness. (w SRS airbag)

  2. INSPECT SPIRAL CABLE SUB-ASSEMBLY (W/ SRS AIRBAG)

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  4. INSTALL SPIRAL CABLE SUB-ASSEMBLY (W/ SRS AIRBAG)


    1. A01KIHWE01

      As shown in illustration, bind the 2 wire harnesses with the 2 wire harness clamps.

    2. Put new vinyl tape 2 or 3 times around the place shown in the diagram.

    3. A01KEJYE01
      Text in Illustration
      *1 Cord Clamp

      As shown in illustration, locate the wire harness of spiral cable sub-assembly along the back side of turn signal switch assembly.

    4. Connect the connector to the spiral cable sub-assembly.

    5. Install the headlamp dimmer switch to the turn signal switch assembly with the 3 screws.

    6. wire harness with a new cord clamp.

    7. A01KGFOE01
      Text in Illustration
      *a Project Part

      Combine the hole part of cancel cam with the project part of spiral cable sub-assembly, then install with the 4 screws.

      Note

      When replacing the spiral cable sub-assembly with new one, remove the lock pin before installing the steering wheel assembly.

  5. INSTALL TURN SIGNAL SWITCH ASSEMBLY

    A01KHX1

    1. Install the turn signal switch assembly with 4 screws.

      Note

      In the model without SRS airbag, lightly coat the horn contact with the grease.

    2. Connect the connectors and wire harness clamps.

  6. INSTALL STEERING COLUMN COVER UPR


    1. Install the steering column cover UPR with the 2 screws.

  7. INSTALL STEERING COLUMN COVER LWR


    1. Install the steering column cover LWR with the clip and 2 screws.

  8. CENTER SPIRAL CABLE (W/ SRS AIRBAG)


    1. Check that the ignition switch is OFF.

    2. Check that the battery negative terminal is disconnected.

      Note

      Do not start the operation for 90 seconds after removing the terminal.

    3. A01KGYB

      Turn the cable counterclockwise by hand until it becomes harder to turn.

      Tech Tips

      The cable will rotate about 3.5 turns to either left or right of the center.

    4. A01KEVWE01
      Text in Illustration
      *a Matchmarks

      Then rotate the cable clockwise about 3.5 turns to align the marks.

  9. INSPECT STEERING WHEEL CENTER POINT

  10. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly with the one on the steering main shaft.

    2. Install the steering wheel set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  11. INSPECT HORN BUTTON ASSEMBLY (W/ SRS AIRBAG)


    1. A01KEXD

      Do a diagnostic system check Click here.

    2. Do a visual check which includes the following items with the horn button assembly (with airbag) removed from the vehicle.


      • Check cuts, minute cracks or marked discoloration on the horn button assembly top surface and in the grooved portion.

      • Check cuts and cracks in wire harness, and chipping in connectors.

      • Check the deformation on the steering wheel.

      • A01KIJ5E01
        Text in Illustration
        *1 Contact Plate

        Check the deformation on the horn button contact plate of the steering wheel assembly.

      Tech Tips


      • If the horn button contact plate of the steering wheel assembly is deformed, never repair it. Always replace the steering wheel pad with a new one.

      • A01KG44

        There should be no interference between the horn button assembly and steering wheel assembly, and the clearance should be uniform all the way around when the new horn button assembly is installed on the steering wheel assembly.

      CAUTION:

      For removal and installation of the horn button assembly, see page 60-11, and be sure to follow the correct procedure.

  12. INSTALL HORN BUTTON ASSEMBLY (W/ SRS AIRBAG)


    1. Connect the airbag connector and horn connector.

    2. Install the horn button after confirming that the circumference groove of the torx screws is caught on the screw case.

    3. Using a torx socket wrench, install the 2 screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

  13. INSTALL HORN BUTTON ASSEMBLY (W/O SRS AIRBAG)

    A01KHLWE01
    Text in Illustration
    *A Non-Tilt Steering Column
    *B Tilt Steering Column

    1. Non-Tilt Steering Column:


      1. Connect the horn button connector.

      2. Install the 2 screws and horn button assembly.

    2. Tilt Column Steering:


      1. Connect the horn button connector.

      2. Install the bolt and horn button assembly.

        Torque:
        2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  14. INSPECT SRS WARNING LIGHT (W/ SRS AIRBAG)