FRONT AIRBAG SENSOR INSTALLATION


  1. INSTALL AIR BAG SENSOR ASSEMBLY NO. 2


    1. Check that the ignition switch turn OFF.

    2. Check that the battery negative terminal is disconnected.

      Note

      Do not start the operation for 90 seconds after removing the terminal.

    3. Install the airbag sensor assembly No. 2 with the 3 torx screws.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

    4. Connect the connector to the airbag sensor assembly No. 2.

    5. Check that no play is identified.

  2. INSPECT AIR BAG SENSOR ASSEMBLY NO. 2


    1. A01KH69

      Do a diagnostic system check Click here.

  3. INSTALL SEAT AIR BAG NO. 1 COVER RH


    1. Install the 2 bolts and seat airbag No. 1 cover RH.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

  4. INSTALL HEATER RADIATOR ASSEMBLY


    1. A01KI2J

      Install the heater radiator assembly with the 2 bolts and 2 nuts.

      Tech Tips

      Tighten in the following order.

  5. INSTALL AIR DUCT SUB-ASSEMBLY NO. 1


    1. A01KGN6

      Install the air duct sub-assembly No. 1 with the 3 bolts and 4 screws.

      Tech Tips

      Tighten in the following order.

  6. INSTALL INSTRUMENT PANEL REINFORCEMENT


    1. A01KGFG

      Install the instrument panel reinforcement with the 2 bolts and 4 nuts.

  7. INSTALL STEERING COLUMN TUBE ASSEMBLY LOWER


    1. A01KENP

      Install the steering column tube sub-assembly lower with the 2 bolts and 2 nuts.

  8. INSTALL STEERING COLUMN ASSEMBLY

    A01KGTVE01

    1. Install the 4 bolts and steering column assembly.

      Text in Illustration
      *A Non-Tilt Steering Column
      *B Tilt Steering Column
      Torque:
      11.5 N*m  { 117 kgf*cm, 9 ft.*lbf }
    2. A01KGWE

      Install the 2 bolts and clamp bracket.

  9. INSTALL STEERING COLUMN TUBE LOWER

    Torque:
    8 N*m  { 82 kgf*cm, 71 in.*lbf }

  10. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY NO. 1


    1. A01KFLT

      Install the instrument panel brace sub-assembly with the 2 bolts and nut.

  11. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

  12. CENTER SPIRAL CABLE

  13. INSTALL STEERING WHEEL ASSEMBLY


    1. Align the matchmarks on the steering wheel assembly with the one on the steering main shaft.

    2. Install the steering wheel set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  14. STEERING WHEEL CENTER POINT

  15. INSTALL HORN BUTTON ASSEMBLY

    Click here

  16. INSPECT HORN BUTTON ASSEMBLY

    A01KIMD

    1. Stop the vehicle and face the tires straight ahead.

    2. Move the steering wheel gently up and down with your hand, check the steering wheel free play.

      Maximum free play
      40mm (1.57 in.)

  17. INSPECT SRS WARNING LIGHT

  18. ADD COOLANT


    1. Slowly fill the system with coolant.


      • Use of improper coolants may damage engine cooling system.


      • Use "Toyota Long Life Coolant" or equivalent and mix it with plan water according to the manufacturer's directions.


      • Using of coolant which includes more than 50 % [freezing protection down to -35°C (-31°F)] or 60 % [freezing protection down to -50°C (-58°F)] of ethylene-glycol is recommended but not more than 70 %.

      Note


      • Do not use an alcohol type coolant or plain water alone.


      • The coolant should be mixed with plain water (preferably demineralized water or distilled water).

        Capacity:
        Independent Front Suspension Rigid Front Suspension
        w/ Front heater

        10.7 liters

        (11.3 US qts, 9.4 Imp. qts)

        10.9 liters

        (11.5 US qts, 9.6 Imp. qts)
        w/o heater

        9.8 liters

        (10.4 US qts, 8.6 Imp. qts)

        10 liters

        (10.6 US qts, 8.8 Imp. qts)
        w/ Front and Rear heater

        11.5 liters

        (12.2 US qts, 10.1 Imp. qts)

        11.7 liters

        (12.3 US qts, 10.3 Imp. qts)

    2. Reinstall the radiator cap.

    3. Start the engine, and bleed the cooling system.

    4. Refill the radiator reservoir with coolant until it reaches the "full" line.

  19. INSPECT CHECK ENGINE COOLANT LEAK

    A01KHUQE01
    Text in Illustration
    *1 Radiator Cap Tester

    1. Fill the radiator with coolant and attach a radiator cap tester.

    2. Warm up the engine.

    3. Pump it to 118 kPa (1.2 kgf/cm2, 17.1 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator or water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head.

  20. WARM UP ENGINE