POWER STEERING LINK DISASSEMBLY


  1. FIX POWER STEERING GEAR ASSEMBLY

    A01KHR4E01

    1. Mount the gear housing on SST and clamp SST in a vise.

      SST
      09630-00014   ( 09631-00142 )

  2. REMOVE SIDE COVER

    A01KI5I

    1. Using a screwdriver, remove the sector shaft adjusting screw lock nut.

    2. Remove the 4 bolts.

    3. A01KEUM

      Using a screwdriver, turn the sector shaft adjusting screw clockwise until the cover comes off.

    4. Remove the O-ring from the side cover.

  3. REMOVE SECTOR SHAFT

    A01KFAZ

    1. Using a plastic hammer, tap on the sector shaft end, and pull out the sector shaft, as shown in the illustration.

  4. REMOVE VALVE HOUSING ASSEMBLY

    A01KFMOE01

    1. Remove the 4 bolts.

    2. Using SST, turn the power piston shaft clockwise until the shaft is locked. Then turn the power piston shaft counterclockwise until the end cover of the power piston assembly is separated from the gear housing by holding the power piston with your finger.

      SST
      09616-00011

    3. While holding the power piston, pull out the power piston sub-assembly.

    4. A01KHBKE01
      Text in Illustration
      *1 Screw Extractor

      Using a screw extractor, remove the 2 union seat from the valve housing.

  5. REMOVE O-RING

    A01KHKN

    1. Using a screwdriver, remove the dust seal and O-ring from the power piston assembly.

      Note

      Be careful not to damage the power piston subassembly.

  6. REMOVE OIL SEAL

    A01KGERE01
    Text in Illustration
    *1 O-ring
    *2 Ring
    *3 Oil Seal
    *4 Spacer
    *5 Snap Ring

    1. Using a screwdriver, remove the oil seal from the gear housing.

    2. Using a snap ring pliers, remove the snap ring.

    3. Remove the ring, spacer and O-ring

  7. INSPECT SECTOR SHAFT

    A01KHXJE01
    Text in Illustration
    *1 Dial Indicator

    1. Using a dial indicator, measure the thrust clearance.

      Maximum clearance
      0.03 - 0.05 mm (0.0012 - 0.0020 in.)