LOAD SENSING PROPORTIONING VALVE INSTALLATION


  1. INSTALL LOAD SENSING SPRING BUSH & BOOT KIT

    A01KHPH

    1. Apply lithium soap base glycol grease to all rubbing areas.

    2. Install the load sensing spring boot.

    3. Install the load sensing valve boot.

    4. Install the 2 rubber plates, 2 collars and 4 bushings.

    5. A01KEQZE01

      Install the nut, washer, No.1 shackle and lock nut to the No.2 shackle.

    6. Set the dimension "A" by turning No.2 shackle.

      Initial set
      78 mm (3.07 in.)

    7. Tighten the lock nut.

      Torque:
      12.5 N*m  { 130 kgf*cm, 9 ft.*lbf }
    8. A01KG0B

      Install the shackle assembly and 2 plate washers with the bolt and nut.

      Torque:
      18 N*m  { 185 kgf*cm, 13 ft.*lbf }
    9. A01KEAI

      Install the shackle bracket , cushion retainer and nut.

      Torque:
      12.5 N*m  { 130 kgf*cm, 9 ft.*lbf }

  2. INSTALL LOAD SENSING PROPORTIONING VALVE ASSEMBLY

    A01KGD7

    1. Install the load sensing spring assembly to the load sensing valve with a clip.

    2. A01KIEV

      Place the valve bracket to the valve assembly, and temporarily install the 2 valve body mounting nuts.

    3. A01KI6G

      Install the load sensing spring assembly, 2 plate washers with the bolt and nut.

      Torque:
      18 N*m  { 185 kgf*cm, 13 ft.*lbf }

  3. INSTALL LOAD SENSING W/SPRING VALVE ASSEMBLY

    A01KFO2

    1. Install the LSPV assembly to the frame with the 4 bolts.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }
    2. A01KIH3

      Using a union nut wrench 10 mm, connect the brake lines.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
    3. A01KGHH

      Install the 2 bolts and shackle to the rear axle.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  4. ADD BRAKE FLUID

  5. BLEED BRAKE LINE

  6. ADJUST REAR WHEEL CYLINDER FLUID PRESSURE

    Click here

  7. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

  8. INSPECT FLUID LEAK