FRONT BRAKE INSTALLATION


  1. INSTALL FRONT DISC BRAKE BUSH DUST BOOT (INDEPENDENT FRONT SUSPENSION)


    1. Apply the lithium soap base glycol grease to seal surface of 4 new bush dust boots.

    2. Using a 24 mm socket and hammer, install the 4 bush dust boots to the disc brake cylinder.

  2. INSTALL FRONT DISC BRAKE BUSH DUST BOOT (RIGID FRONT SUSPENSION)


    1. Apply the lithium soap base glycol grease to seal surface of 4 new bush dust boots.

    2. Install the 4 bush dust boots to the disc brake cylinder.

  3. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

  5. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

  6. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

  7. INSTALL DISC BRAKE PAD KIT FRONT (INDEPENDENT FRONT SUSPENSION)


    1. Apply disc brake grease to pad side of anti-squeal shim.

    2. Install anti-squeal shims on outer pad.

    3. Install the wear indicator plats to the pad facing down ward.

    4. Install the each pad with the wear indicator plate facing downward.

    5. Install the 2 anti-squeal spring.

      Note

      There should be no oil or grease adhering to the friction surfaces of the pads and the disc.

  8. INSTALL DISC BRAKE PAD KIT FRONT (RIGID FRONT SUSPENSION)


    1. Apply disc brake grease to pad side of anti-squeal shim.

    2. Install anti-squeal shims on outer pad.

    3. Install the wear indicator plats to the pad facing down ward.

    4. Install the each pad with the wear indicator plate facing downward.

  9. INSTALL FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY


    1. Install the disc brake heat insulator to the brake cylinder sub-assembly. (RFS)

    2. Install the brake cylinder sub-assembly with the 2 bolts.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

    3. Connect the flexible hose to the disc brake cylinder sub-assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely in the lock hole in the brake cylinder sub-assembly. (RFS)

  10. BLEED MASTER CYLINDER

    A01KECL

    Tech Tips

    If the master cylinder has been disassembled or if the reservoir becomes empty, bleed the air from the master cylinder.


    1. Disconnect the brake lines from the master cylinder.

    2. Slowly depress the brake pedal and hold it.

    3. A01KFNA

      Block off the outer holes with your fingers, and release the brake pedal.

    4. Repeat (b) and (c) 3 or 4 times.

  11. BLEED BRAKE LINE


    1. Connect the vinyl tube to the brake caliper.

    2. Depress the brake pedal several times, then loosen the bleeder plug with the pedal held down.

    3. At the point when fluid stops coming out, tighten the bleeder plug, then release the brake pedal.

    4. Repeat (b) and (c) until all the air in the fluid has been bled out.

    5. Repeat the above procedure to bleed the air out of the brake line for each wheel.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  12. CHECK FLUID LEVEL IN RESERVOIR

  13. CHECK BRAKE FLUID LEAKAGE

  14. INSTALL FRONT WHEEL