1KD-FTV VACUUM PUMP DISASSEMBLY


  1. REMOVE VACUUM PUMP UNION


    1. A01KG8E

      Fix the vacuum pump in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Remove the union bolt, vacuum pump union and 2 gaskets.

  2. REMOVE CHECK VALVE SUB-ASSEMBLY


    1. A01KI8H

      Remove the check valve and gasket.

  3. REMOVE VACUUM PUMP END COVER


    1. A01KEMW

      Remove the 3 bolts.

    2. A01KFGV

      Using a 5 mm pin punch and hammer, tap out the 2 vacuum pump dowel pins.

    3. Remove the vacuum pump end cover and 2 O-rings.

  4. REMOVE VACUUM PUMP BLADE


    1. A01KF39

      Remove the vacuum pump rotor together with the 5 vacuum pump blades.

      Note

      Be careful not to drop the vacuum pump blades.

    2. Remove the 5 vacuum pump blades from the vacuum pump rotor.

  5. REMOVE VACUUM PUMP GEAR


    1. A01KHSN

      Fix the vacuum pump gear in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Remove the gear lock nut.

    3. Remove the vacuum pump gear and woodruff key.

  6. REMOVE VACUUM PUMP SHAFT


    1. A01KGQU

      Using a plastic hammer, tap out the vacuum pump shaft.

  7. REMOVE VACUUM PUMP BEARING


    1. A01KF30E02
      Text in Illustration
      *1 Snap Ring Pliers

      Using snap ring pliers, remove the snap ring.

    2. A01KGDV

      Using a 17 mm socket wrench and press, press out the vacuum pump bearing.