BRAKE MASTER CYLINDER DISASSEMBLY


  1. REMOVE MASTER CYLINDER RESERVOIR GROMMET


    1. Remove the screw and master cylinder union.

    2. Remove the 2 master cylinder reservoir grommets.

  2. REMOVE BRAKE MASTER CYLINDER KIT (W/O ABS)


    1. Place master cylinder in vise.

    2. Remove the O-ring.

    3. A01KFB4

      Push in the piston and remove the snap ring with snap ring pliers.

    4. A01KFQ2

      Push in the piston and remove the piston stopper bolt and gasket.

    5. Remove the No.1 piston sub-assembly, pulling straight out with no angle.

      Note

      If pull out with angle, the cylinder bore may be damaged.

    6. A01KHVME01

      Place a rag and 2 wooden blocks on the work table and lightly edges until the No.2 piston sub-assembly drops out of the cylinder.

      Tech Tips

      Make sure that the distance (A) from the rag on the top of the blocks is at least 100 mm (3.94 in.).

      Note

      If pull out with angle, the cylinder bore may be damaged.

  3. REMOVE BRAKE MASTER CYLINDER KIT (W/ ABS)

    A01KFRX

    1. Push in the piston and remove the straight pin by turning over the cylinder body.

    2. Place master cylinder in vise.

    3. Remove the O-ring.

    4. A01KFB4

      Push in the piston and remove the snap ring with snap ring pliers.

    5. Remove the No.1 piston sub-assembly, pulling straight out with no angle.

      Note

      If pull out at an angle, the cylinder bore may be damaged.

    6. A01KHVME01

      Place a rag and 2 wooden blocks on the work table and lightly edges until the No.2 piston sub-assembly drops out of the cylinder.

      Tech Tips

      Make sure that the distance (A) from the rag on the top of the blocks is at least 100 mm (3.94 in.).

      Note

      Make sure that the distance (A) from the rag on the top of the blocks is at least 100 mm (3.94 in.).