BRAKE ACTUATOR INSTALLATION


  1. INSTALL BRAKE ACTUATOR BOLT CUSHION


    1. Install the 3 brake actuator bolt cushions to the brake actuator.

  2. INSTALL BRAKE ACTUATOR BOLT HOLDER


    1. Install the 2 brake actuator bolt holders to the brake actuator.

  3. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY


    1. Install the brake actuator bracket to the brake actuator with the 2 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  4. INSTALL BRAKE ACTUATOR ASSEMBLY


    1. Install the brake actuator with bracket with the 3 bolts.

      Torque:
      29.5 N*m  { 300 kgf*cm, 22 ft.*lbf }

    2. Using a union nut wrench 10 mm, install the 5 brake tubes to the brake actuator.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips

      At the time of installation, connect each brake tube to the correct position Click here.

  5. FILL RESERVOIR WITH BRAKE FLUID

  6. BLEED MASTER CYLINDER

    A01KECL

    Tech Tips

    If the master cylinder has been disassembled or if the reservoir becomes empty, bleed the air from the master cylinder.


    1. Disconnect the brake lines from the master cylinder.

    2. Slowly depress the brake pedal and hold it.

    3. A01KFNA

      Block off the outer holes with your fingers, and release the brake pedal.

    4. Repeat (b) and (c) 3 or 4 times.

  7. BLEED BRAKE LINE


    1. Connect the vinyl tube to the brake caliper.

    2. Depress the brake pedal several times, then loosen the bleeder plug with the pedal held down.

    3. At the point when fluid stops coming out, tighten the bleeder plug, then release the brake pedal.

    4. Repeat (b) and (c) until all the air in the fluid has been bled out.

    5. Repeat the above procedure to bleed the air out of the brake line for each wheel.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  8. CHECK FLUID LEVEL IN RESERVOIR

  9. CHECK BRAKE FLUID LEAKAGE

  10. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER OR ACTUATOR CHECKER