2KD-FTV VACUUM PUMP REASSEMBLY


  1. INSTALL VACUUM PUMP BEARING

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    1. Using a press, install a new bearing to the rotor shaft.

  2. INSTALL VACUUM PUMP SHAFT

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    1. Using SST and a press, install the rotor shaft to the casing.

      SST
      09608-04031
    2. A01KECF

      Using snap ring pliers, install the snap ring.

    3. Temporarily install the woodruff key, gear and lock nut to the pump.

    4. A01KHX8

      Using soft jaws on the vise, clamp the gear in the vise.

    5. Tighten the gear lock nut.

      Torque:
      110 N*m  { 1125 kgf*cm, 81 ft.*lbf }

  3. INSTALL VACUUM PUMP BLADE A

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    1. Apply the engine oil to the rotor, and install the rotor in the casing.

    2. Install the 5 blades with the round end facing outward.

      Tech Tips


      • Apply engine oil to the blades.

      • Be sure that the blades and rotor surfaces are even.

    3. A01KID5

      Place the vacuum pump on the vise, as shown in the illustration.

      Note

      Do not tighten the vise.

    4. Install 2 new O-rings.

    5. Install the end cover and temporarily install the 3 bolts.

    6. Using a pin punch and hammer, drive in the 2 straight pins.

    7. Using soft jaws on the vise, place the vacuum pump in the vise.

      Note

      Do not tighten the vise too tightly.

    8. A01KFM7

      Tighten the 3 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  4. INSTALL CHECK VALVE SUB-ASSEMBLY

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    1. Install a new gasket and the check valve.

      Torque:
      74 N*m  { 750 kgf*cm, 54 ft.*lbf }

  5. INSTALL VACUUM PUMP UNION

    A01KEUG

    1. Install the vacuum pump union and 2 new gaskets with the union bolt.

      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }

      Tech Tips

      Align and insert the union pin into the matching hole of the casing.