TORSION BAR SPRING INSTALLATION


  1. INSTALL FRONT SUSPENSION TORQUE ARM LH


    1. A01KFOA

      Install the 2 bolts and front suspension torque arm LH to the front suspension arm sub-assembly upper LH.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

  2. TEMPORARILY TIGHTEN TORSION BAR SPRING LH

    A01KF4J

    1. New torsion bar spring LH:


      1. Identify left and right marks on the rear end of the torsion bar spring LH.

        Note

        The side the mark is on is to the rear.

      2. Install the torsion bar dust cover LH to the torsion bar spring LH.

      3. Apply MP grease to the spline at the both ends of the torsion bar spring LH.

      4. Install the anchor arm sub-assembly LH to the frame sub-assembly.

      5. Install the rear end of torsion bar spring LH to the anchor arm sub-assembly LH.

      6. Install the tip of torsion bar spring LH to the front suspension torque arm LH.

      7. A01KFTG

        Note

        Install the anchor arm sub-assembly LH so that dimension B' will be almost same as dimension B when it was removed.

      8. A01KHWUE01

        Tighten the adjust nut so that the dimension C at the figure will be the reference value.

        Dimension C
        mm (in.)
        C= A' - B'
        Model C
        KDY220L-TBMDYW(3) 43 (1.693)
        KDY220R-TBMDYW 43 (1.693)
        KDY230L-PBMEYW3 41 (1.614)
        KDY230L-PSMBYW(3) 57 (2.244)
        KDY230L-TBMGYW3 49 (1.929)
        KDY230R-TBMGYW3 49 (1.929)
        KDY250L-PBMEYW3 55 (2.165)
        KDY250L-TBMGYW3 53 (2.087)
        KDY250R-TBMGYW3 55 (2.165)
        KDY260L-TBMGYW3 58 (2.283)
        KDY260L-PBMEYW3 61 (2.402)
        LY220R-TBMDSQ3 40 (1.575)
        LY230R-TBMGSN3 50 (1.969)
        LY230RTBMGSQ3 48 (1.890)
    2. A01KF4J

      Reused torsion bar spring LH:


      1. Identify left and right marks on the rear end of the torsion bar spring LH.

        Note

        The side the mark is on is to the rear.

      2. Install the torsion bar dust cover LH to the torsion bar spring LH.

      3. Apply MP grease to the spline at the both ends of torsion bar spring LH.

      4. Install the anchor arm sub-assembly LH to the frame sub-assembly.

      5. A01KFPOE01
        Text in Illustration
        *a Matchmark

        Align the matchmarks and install the rear end of torsion bar spring LH to the anchor arm sub-assembly LH.

      6. Align the matchmark and install the tip of torsion bar spring LH to the front suspension torque arm LH.

      7. Pass the adjusting hexagon bolt though the anchor arm sub-assembly LH through the anchor arm swivel LH and temporarily tighten with anchor arm adjust nut though anchor arm adjuster seat LH.

      8. A01KGRV

        Tighten the anchor arm adjust nut so that the protrusion width of anchor arm adjusting hexagon bolt will be the dimension A when it was removed.

  3. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY LH


    1. Single cab:

      Install the 4 bolts and engine side cover LH.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }

    2. Except Single cab:

      Install the 3 bolts and engine side cover LH.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }

  4. INSTALL FRONT WHEEL

    Torque:
    Full just low
    365 N*m  { 3722 kgf*cm, 269 ft.*lbf }
    Except full just low
    135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

  5. ADJUST FRONT WHEEL ALIGNMENT

    Click here

  6. FULLY TIGHTEN TORSION BAR SPRING


    1. Fix anchor arm adjust nut, fully tighten the anchor arm lock nut.

      Torque:
      78 N*m  { 795 kgf*cm, 58 ft.*lbf }