DIFFERENTIAL CARRIER ASSEMBLY (for Ring Gear Size 8.0 inch) INSTALLATION


  1. INSTALL REAR DIFFERENTIAL CARRIER GASKET


    1. Install a new rear differential carrier gasket.

  2. INSTALL DIFFERENTIAL CARRIER ASSEMBLY REAR


    1. A01KHKP

      Clean the contact surfaces of the rear differential carrier assembly and rear axle housing assembly.

    2. Install the rear differential carrier assembly and gasket with the 10 nuts and washers.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  3. INSTALL REAR AXLE HOUSING DRAIN PLUG


    1. Install a new gasket with the drain plug.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  4. CONNECT PROPELLER SHAFT ASSEMBLY REAR


    1. Connect the propeller shaft assembly rear with 4 bolts, 4 washers and 4 nuts.

  5. INSTALL REAR AXLE SHAFT W/BACKING PLATE (W/O CENTER PARKING BRAKE)

    Click here

  6. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (W/O CENTER PARKING BRAKE)

    Click here

  7. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (W/O CENTER PARKING BRAKE)


    1. Install the RH side by the same procedures with the LH side.

  8. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (W/O CENTER PARKING BRAKE)

    Click here

  9. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER RH (W/O CENTER PARKING BRAKE)


    1. Install the RH side by the same procedures with the LH side.

  10. INSTALL REAR BRAKE SHOE (W/O CENTER PARKING BRAKE)

    Click here

  11. INSTALL STRUT SET, PARKING BRAKE SHOE, LH (W/O CENTER PARKING BRAKE)

    Click here

  12. INSTALL REAR BRAKE SHOE (W/O CENTER PARKING BRAKE)

    (Seepage Click here)

  13. CHECK REAR DRUM BRAKE INSTALLATION (W/O CENTER PARKING BRAKE)

    Click here

  14. INSTALL REAR BRAKE DRUM (W/O CENTER PARKING BRAKE)

    Click here

  15. INSPECT REAR DRUM BRAKE SHOE CLEARANCE (W/O CENTER PARKING BRAKE)

    Click here

  16. FILL RESERVOIR WITH BRAKE FLUID (W/O CENTER PARKING BRAKE)

    Click here

  17. BLEED MASTER CYLINDER (W/O CENTER PARKING BRAKE)

    Click here

  18. BLEED BRAKE LINE (W/O CENTER PARKING BRAKE)

  19. INSPECT BRAKE FLUID LEVEL IN RESERVOIR (W/O CENTER PARKING BRAKE)

    Click here

  20. CHECK BRAKE FLUID LEAKAGE (W/O CENTER PARKING BRAKE)

    Click here

  21. INSTALL REAR AXLE SHAFT GASKET LH (DOUBLE TIRE TYPE)

  22. INSTALL REAR AXLE SHAFT GASKET RH (DOUBLE TIRE TYPE)


    1. Install the RH side by the same procedures with the LH side.

  23. INSTALL REAR AXLE SHAFT LH (DOUBLE TIRE TYPE)


    1. Install the rear axle shaft with the 6 nuts and 6 washers.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  24. INSTALL REAR AXLE SHAFT RH (DOUBLE TIRE TYPE)


    1. Install the RH side by the same procedures with the LH side.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  25. REFILL DIFFERENTIAL OIL

    Click here

  26. INSPECT DIFFERENTIAL OIL

    Click here

  27. INSTALL REAR AXLE HOUSING FILLER PLUG


    1. Install a new gasket with filler plug.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  28. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL (W/O CENTER PARKING BRAKE)

    Click here

  29. INSTALL REAR WHEEL (W/O CENTER PARKING BRAKE)

    Torque:
    170 N*m  { 1734 kgf*cm, 125 ft.*lbf }