DIFFERENTIAL CARRIER OIL SEAL (for Ring Gear Size 8.0 inch) REPLACEMENT


  1. SEPARATE PROPELLER SHAFT ASSEMBLY REAR


    1. A01KGGRE03
      Text in Illustration
      *a Matchmark

      Place matchmarks on the propeller shaft flange and differential flange.

    2. Remove the 4 nuts, 4 bolts and 4 washers.

    3. Suspend the propeller shaft assembly with wire or similar.

  2. REMOVE REAR DRIVE PINION NUT


    1. A01KG8G

      Using a chisel and a hammer, loosen the staked part of the nut.

    2. A01KIB7E01

      Using SST to hold the flange, remove the nut.

      SST
      09330-00021

  3. REMOVE EAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY REAR

    A01KFS4E06

    1. Using SST, remove the rear drive pinion companion flange sub-assembly.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03030 )

  4. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

    A01KGZ7E04

    1. Using SST, remove the rear differential carrier oil seal.

      SST
      09308-10010

  5. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

  6. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

    A01KHVGE01

    1. Using SST, remove tapered roller bearing FR.

      SST
      09556-22010

  7. REMOVE DIFFERENTIAL OIL STORAGE RING

  8. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

  9. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


    1. Install a new rear differential drive pinion bearing spacer.

  10. INSTALL DIFFERENTIAL OIL STORAGE RING

  11. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

  12. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

  13. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A01KFCDE02

      Using SST and a hammer, install a new rear differential carrier oil seal.

      Oil seal drive in depth
      0.7 to 1.3 mm (0.0276 to 0.0512 in.)
      SST
      09316-60011   ( 09316-00011, 09316-00061 )

    2. Coat MP grease to the oil seal lip.

  14. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY REAR


    1. A01KGC6E02

      Using SST, install the rear drive pinion companion flange sub-assembly.

      SST
      09950-30012   ( 09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03030 )

    2. Coat the threads of a new nut with hypoid gear oil LSD.

    3. A01KIB7

      Using SST, to hold the flange, torque the nut.

      SST
      09330-00021
      Torque:
      196 to 343 N*m  { 2000 to 3500 kgf*cm, 14 to 254 ft.*lbf }

  15. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD


    1. A01KG7J

      Using a torque wrench, measure the preload.

      Torque:
      New bearing
      0.98 to 1.57 N*m  { 10 to 16 kgf*cm, 8.7 to 14 in.*lbf }
      Reused bearing
      0.49 to 0.78 N*m  { 5 to 8 kgf*cm, 4.3 to 6.9 in.*lbf }

  16. INSTALL REAR DRIVE PINION NUT


    1. A01KE9S

      Using a chisel and hammer, stake the drive pinion nut.

  17. INSTALL PROPELLER SHAFT ASSEMBLY REAR


    1. A01KGGRE03
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the propeller shaft differential flange with the 4 bolts, 4 washers and 4 nuts.

      Torque:
      73.5 N*m  { 750 kgf*cm, 54 ft.*lbf }

  18. INSPECT DIFFERENTIAL OIL