PROPELLER SHAFT ASSEMBLY (for 2 Joint Type) REASSEMBLY


  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY

    A01KFAV

    1. Apply MP grease to a new spider and bearings.

    2. Fit the universal joint spider into the flange yoke.

    3. A01KIH4E01

      Using SST, install the spider bearings on the spider.

      SST
      09332-25010

    4. Using SST, adjust both spider bearings so that the snap ring grooves are at the maximum and equal in width.

      SST
      09332-25010

    5. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Propeller shaft except No. 37110-25730
      Parts No.

      Thickness

      mm (in.)

      		 Mark
      90520-25039

      2.28 to 2.30

      (0.0898 to 0.0906)

      		 1
      90520-25040

      2.30 to 2.32

      (0.0906 to 0.0913)

      		 2
      90520-25041

      2.32 to 2.34

      (0.0913 to 0.0921)

      		 -
      90520-25042

      2.34 to 2.36

      (0.0921 to 0.0929)

      		 Brown
      90520-25043

      2.36 to 2.38

      (0.0929 to 0.0937)

      		 Blue
      90520-25044

      2.38 to 2.40

      (0.0937 to 0.0945)

      		 6
      90520-25045

      2.40 to 2.42

      (0.0945 to 0.0953)

      		 7
      90520-25046

      2.42 to 2.44

      (0.0953 to 0.0961)

      		 8
      90520-25047

      2.44 to 2.46

      (0.0961 to 0.0969)

      		 A01KI3Z
      90520-25048

      2.46 to 2.48

      (0.0969 to 0.0976)

      		 10
      90520-25049

      2.48 to 2.50

      (0.0976 to 0.0984)

      		 A
      90520-25050

      2.50 to 2.52

      (0.0984 to 0.0992)

      		 B
      90520-25051

      2.52 to 2.54

      (0.0992 to 0.1000)

      		 C
      90520-25052

      2.54 to 2.56

      (0.1000 to 0.1008)

      		 D
      90520-25053

      2.56 to 2.58

      (0.1008 to 0.1016)

      		 E
      90520-25054

      2.18 to 2.20

      (0.0858 to 0.0866)

      		 J
      90520-25055

      2.20 to 2.22

      (0.0866 to 0.0874)

      		 K
      90520-25056

      2.22 to 2.24

      (0.0874 to 0.0882)

      		 F
      90520-25057

      2.24 to 2.26

      (0.0882 to 0.0890)

      		 G
      90520-25058

      2.26 to 2.28

      (0.0890 to 0.0898)

      		 H
      Propeller shaft No. 37110-25730
      Parts No.

      Thickness

      mm (in.)

      		 Mark
      90520-29024

      1.985 to 2.015

      (0.0782 to 0.0793)

      		 -
      90520-29025

      2.015 to 2.045

      (0.0793 to 0.0805)

      		 Light Brown
      90520-29026

      2.045 to 2.075

      (0.0805 to 0.0817)

      		 Blue
      90520-29027

      2.075 to 2.105

      (0.0817 to 0.0829)

      		 -
      90520-29039

      1.98 to 2.00

      (0.0780 to 0.0787)

      		 1
      90520-29040

      2.00 to 2.02

      (0.0787 to 0.0795)

      		 2
      90520-29041

      2.02 to 2.04

      (0.0795 to 0.0803)

      		 3
      90520-29042

      2.04 to 2.06

      (0.0803 to 0.0811)

      		 4
      90520-29043

      2.06 to 2.08

      (0.0811 to 0.0819)

      		 5
      90520-29044

      2.08 to 2.10

      (0.0819 to 0.0827)

      		 6
      90520-29045

      2.10 to 2.12

      (0.0827 to 0.0835)

      		 7
      90520-29046

      2.12 to 2.14

      (0.0835 to 0.0843)

      		 8
      90520-29047

      2.14 to 2.16

      (0.0843 to 0.0850)

      		 A01KI3Z
      90520-29048

      2.16 to 2.18

      (0.0850 to 0.0858)

      		 10

      Tech Tips

      Snap rings with the same thickness should be used on both sides.

    6. A01KEK9E03
      Text in Illustration
      *a Hammering Point

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

    7. Align the matchmarks on the propeller shaft and flange yoke.

    8. A01KF55E01

      Using SST, adjust both spider bearings so that the snap ring grooves are at the maximum and equal in width.

      SST
      09332-25010

    9. Install 2 new snap rings with the same thickness which allow 0.05 mm (0.002 in.) or less axial play.

      Note

      Do not reuse the snap rings.

      Thickness of snap ring
      Propeller shaft except No. 37110-25730
      Parts No.

      Thickness

      mm (in.)

      		 Mark
      90520-25039

      2.28 to 2.30

      (0.0898 to 0.0906)

      		 1
      90520-25040

      2.30 to 2.32

      (0.0906 to 0.0913)

      		 2
      90520-25041

      2.32 to 2.34

      (0.0913 to 0.0921)

      		 -
      90520-25042

      2.34 to 2.36

      (0.0921 to 0.0929)

      		 Brown
      90520-25043

      2.36 to 2.38

      (0.0929 to 0.0937)

      		 Blue
      90520-25044

      2.38 to 2.40

      (0.0937 to 0.0945)

      		 6
      90520-25045

      2.40 to 2.42

      (0.0945 to 0.0953)

      		 7
      90520-25046

      2.42 to 2.44

      (0.0953 to 0.0961)

      		 8
      90520-25047

      2.44 to 2.46

      (0.0961 to 0.0969)

      		 A01KI3Z
      90520-25048

      2.46 to 2.48

      (0.0969 to 0.0976)

      		 10
      90520-25049

      2.48 to 2.50

      (0.0976 to 0.0984)

      		 A
      90520-25050

      2.50 to 2.52

      (0.0984 to 0.0992)

      		 B
      90520-25051

      2.52 to 2.54

      (0.0992 to 0.1000)

      		 C
      90520-25052

      2.54 to 2.56

      (0.1000 to 0.1008)

      		 D
      90520-25053

      2.56 to 2.58

      (0.1008 to 0.1016)

      		 E
      90520-25054

      2.18 to 2.20

      (0.0858 to 0.0866)

      		 J
      90520-25055

      2.20 to 2.22

      (0.0866 to 0.0874)

      		 K
      90520-25056

      2.22 to 2.24

      (0.0874 to 0.0882)

      		 F
      90520-25057

      2.24 to 2.26

      (0.0882 to 0.0890)

      		 G
      90520-25058

      2.26 to 2.28

      (0.0890 to 0.0898)

      		 H
      Propeller shaft No. 37110-25730
      Parts No.

      Thickness

      mm (in.)

      		 Mark
      90520-29024

      1.985 to 2.015

      (0.0782 to 0.0793)

      		 -
      90520-29025

      2.015 to 2.045

      (0.0793 to 0.0805)

      		 Light Brown
      90520-29026

      2.045 to 2.075

      (0.0805 to 0.0817)

      		 Blue
      90520-29027

      2.075 to 2.105

      (0.0817 to 0.0829)

      		 -
      90520-29039

      1.98 to 2.00

      (0.0780 to 0.0787)

      		 1
      90520-29040

      2.00 to 2.02

      (0.0787 to 0.0795)

      		 2
      90520-29041

      2.02 to 2.04

      (0.0795 to 0.0803)

      		 3
      90520-29042

      2.04 to 2.06

      (0.0803 to 0.0811)

      		 4
      90520-29043

      2.06 to 2.08

      (0.0811 to 0.0819)

      		 5
      90520-29044

      2.08 to 2.10

      (0.0819 to 0.0827)

      		 6
      90520-29045

      2.10 to 2.12

      (0.0827 to 0.0835)

      		 7
      90520-29046

      2.12 to 2.14

      (0.0835 to 0.0843)

      		 8
      90520-29047

      2.14 to 2.16

      (0.0843 to 0.0850)

      		 A01KI3Z
      90520-29048

      2.16 to 2.18

      (0.0850 to 0.0858)

      		 10

      Tech Tips

      Snap rings with the same thickness should be used on both sides.

    10. A01KFUXE03
      Text in Illustration
      *a Hammering Point

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and snap ring.

      Note

      Do not damage the flange yoke.

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY

    A01KFH1

    1. Check that the spider bearing rotates smoothly.

    2. Check that there is no play in the spider bearing.

    3. Using a spring tension gauge, hang the hook of the spring tension gauge in a bolt hole of the flange yoke and measure the rotating force.

      Standard
      1.1 N*m (11.2 kgf*cm, 9.7 in.*lbf) or less

      Note


      • Measurement of rotating force should be done at 2 positions for each universal joint by 90° in opposite directions (flange yoke side and end yoke side).

      • When it exceeds the standard, use a thinner snap ring.

  3. INSPECT PROPELLER SHAFT ASSEMBLY

    Tech Tips

    When replacing the spider bearing, make sure that the grease fitting hole is facing in the direction shown in the illustration.

    A01KFIXE02
    Text in Illustration
    *A for G54 and R351 Manual Transmission *B for R451 and R452 Manual Transmission
    *a Front Side - -