MANUAL TRANSMISSION UNIT REASSEMBLY


  1. INSTALL OUTPUT SHAFT ASSEMBLY


    1. A01KGGD

      Apply gear oil to the sliding part of the output shaft assembly.

    2. Using a plastic hammer, install the output shaft assembly by tapping the intermediate plate.

  2. INSTALL OUTPUT SHAFT BEARING SHAFT SNAP RING


    1. A01KFFV

      Using a snap ring expander, install the output shaft bearing shaft snap ring to the output shaft assembly.

  3. INSTALL INPUT SHAFT ASSEMBLY


    1. A01KFP1

      Apply gear oil to the input shaft assembly and No. 2 synchronizer ring.

    2. Install the input shaft assembly and No. 2 synchronizer ring to the output shaft assembly.

      Note


      • Make sure that the synchromesh shifting key fits into the grooves of the No. 2 synchronizer ring.

      • Check that the input shaft assembly rotates smoothly.

  4. INSTALL COUNTER GEAR ASSEMBLY


    1. A01KFJT

      Temporarily install the counter gear assembly to the intermediate plate.

  5. INSTALL CENTER COUNTER SHAFT BEARING


    1. A01KEXCE01

      Using SST and a hammer, install a new center counter shaft bearing to the intermediate plate.

      SST
      09316-60011   ( 09316-00011 )

      Tech Tips

      Install the center counter shaft bearing while tapping the tip of the counter gear assembly with a plastic hammer so that the counter gear assembly does not hit the side wall of the output shaft gear by being pushed forward.

    2. A01KIII

      Using a snap ring expander, install the snap ring.

  6. INSTALL REVERSE IDLER GEAR SUB-ASSEMBLY


    1. A01KGMOE04

      Apply gear oil to each sliding part of the reverse idler gear sub-assembly and reverse idler gear shaft.

    2. Install the reverse idler gear sub-assembly and reverse idler gear shaft to the intermediate plate.

      Note

      Install the reverse idler gear shaft with its groove facing the rear side, and install it from the rear side.

  7. INSTALL REAR OUTPUT SHAFT BEARING RETAINER


    1. A01KGXN

      Insert the rear output shaft bearing retainer into the groove of the reverse idler gear shaft and install it to the intermediate plate with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  8. INSTALL 5TH GEAR THRUST WASHER PIN


    1. A01KELK

      Apply MP grease to the 5th gear thrust washer pin.

    2. Install the 5th gear thrust washer pin to the counter gear assembly.

  9. INSTALL 5TH GEAR THRUST WASHER


    1. A01KF7F

      Apply gear oil to the 5th gear thrust washer.

    2. Install the 5th gear thrust washer to the counter gear assembly.

      Note

      Install the 5th gear thrust washer so that its chamfer side faces the front side.

  10. INSTALL NO. 3 SYNCHROMESH SHIFTING KEY (for 1-piece Type)


    1. Apply gear oil to the sliding part of the No. 3 transmission hub sleeve.

    2. Install the No. 3 transmission hub sleeve to the counter shaft 5th gear.

      Note

      Make sure that the No. 3 transmission hub sleeve and counter shaft 5th gear are oriented in the correct direction.

    3. A01KFWJE07
      Text in Illustration
      *1 No. 3 Synchromesh Shifting Key
      *2 No. 3 Synchromesh Shifting Key Spring
      *a Cutout
      *b Protrusion

      Install the 2 No. 3 synchromesh shifting keys and No. 3 synchromesh shifting key spring to the counter shaft 5th gear as shown in the illustration.

    4. A01KIHB

      Using a snap ring expander, install the snap ring to the counter shaft 5th gear.

  11. INSTALL NO. 3 SYNCHROMESH SHIFTING KEY (for 2-piece Type)


    1. Apply gear oil to the sliding part of the No. 3 transmission hub sleeve.

    2. Install the No. 3 transmission hub sleeve to the counter shaft 5th gear.

      Note

      Make sure that the No. 3 transmission hub sleeve and counter shaft 5th gear are oriented in the correct direction.

    3. A01KHQLE02
      Text in Illustration
      *1 No. 3 Synchromesh Shifting Key
      *2 No. 3 Synchromesh Shifting Key Spring

      Install the 2 No. 3 synchromesh shifting keys and 2 No. 3 synchromesh shifting key springs to the counter shaft 5th gear.

    4. A01KEMM

      Using a snap ring expander, install the shaft snap ring to the counter shaft 5th gear.

  12. INSTALL NO. 3 SYNCHROMESH SHIFTING KEY (for Single Type Synchronizer Ring)


    1. Apply gear oil to the sliding part of the No. 3 transmission hub sleeve.

    2. A01KENQE01
      Text in Illustration
      *1 Counter Shaft 5th Gear
      *2 No. 3 Transmission Hub Sleeve
      *3 No. 3 Synchromesh Shifting Key
      *4 No. 3 Synchromesh Shifting Key Spring

      Install the No. 3 transmission hub sleeve to the counter shaft 5th gear.

      Note

      Make sure that the No. 3 transmission hub sleeve and counter shaft 5th gear are oriented in the correct direction.

    3. Install the 3 No. 3 synchromesh shifting keys and 2 No. 3 synchromesh shifting key springs to the counter shaft 5th gear.

  13. INSTALL COUNTER 5TH GEAR BEARING


    1. Apply gear oil to the counter 5th gear bearing.

    2. A01KF21E02

      Install the counter 5th gear bearing to the counter 5th gear.

  14. INSTALL COUNTER SHAFT 5TH GEAR


    1. Apply gear oil to the counter shaft 5th gear and No. 3 transmission hub sleeve.

    2. A01KFP4

      Install the counter shaft 5th gear and No. 3 transmission hub sleeve to the counter gear assembly.

  15. INSTALL OUTER NO. 3 SYNCHRONIZER RING (for Lever Type Synchronizer Ring)


    1. Apply gear oil to the outer No. 3 synchronizer ring.

    2. A01KFS1

      Install the outer No. 3 synchronizer ring to the counter shaft 5th gear.

      Note

      Install the outer No. 3 synchronizer ring so that the No. 3 synchromesh shifting key fits into the groove of the outer No. 3 synchronizer ring.

  16. INSTALL NO. 3 SYNCHRONIZER RING (for Single Type Synchronizer Ring)


    1. Apply gear oil to the No. 3 synchronizer ring.

    2. A01KH8B

      Install the No. 3 synchronizer ring to the counter shaft 5th gear.

      Note

      Install the No. 3 synchronizer ring so that the No. 3 synchromesh shifting key fits into the groove of the No. 3 synchronizer ring.

  17. INSTALL NO. 5 GEAR SPLINE PIECE


    1. A01KINCE01

      Using SST and a press, install the No. 5 gear spline piece to the counter gear assembly.

      SST
      09316-60011   ( 09316-00011 )

      Note

      Check that the gear rotates smoothly.

  18. INSTALL REAR COUNTER GEAR SHAFT SNAP RING


    1. A01KEBX

      Select a rear counter gear shaft snap ring so that the thrust clearance between the No. 5 gear spline piece and rear counter gear shaft snap ring is within the specified values.

      Standard clearance
      0.1 mm (0.00393 in.) or less
      Mark Thickness: mm (in.)
      A 2.80 to 2.85 (0.1102 to 0.1122)
      B 2.85 to 2.90 (0.1122 to 0.1141)
      C 2.90 to 2.95 (0.1141 to 0.1160)
      D 2.95 to 3.00 (0.1160 to 0.1181)
      E 3.00 to 3.05 (0.1181 to 0.1200)
      F 3.05 to 3.10 (0.1200 to 0.1220)
      G 3.10 to 3.15 (0.1220 to 0.1240)
    2. A01KHF0

      Using a brass bar and a hammer, install the rear counter gear shaft snap ring to the counter gear assembly.

  19. INSPECT COUNTER SHAFT 5TH GEAR THRUST CLEARANCE


    1. A01KEBX

      Using a feeler gauge, measure the counter shaft 5th gear thrust clearance.

      Standard clearance
      0.10 to 0.35 mm (0.00394 to 0.0137 in.)

      If the clearance is not as specified, replace the counter shaft 5th gear with a new one.

  20. INSPECT COUNTER SHAFT 5TH GEAR RADIAL CLEARANCE


    1. A01KFUJ

      Using a dial indicator, measure the radial clearance of the counter shaft 5th gear.

      Standard clearance
      0.015 to 0.068 mm (0.000591 to 0.00267 in.)

      If the clearance is not as specified, replace the counter shaft 5th gear with a new one.

  21. INSTALL REAR OUTPUT SHAFT BEARING


    1. A01KI9GE08

      Using SST and a press, install the output shaft spacer and a new rear output shaft bearing to the output shaft assembly.

      SST
      09309-35010

  22. INSTALL OUTPUT SHAFT BEARING SHAFT SNAP RING


    1. Select an output shaft bearing shaft snap ring so the thrust clearance between the output shaft bearing shaft snap ring and rear output shaft bearing is within the specified values.

      Standard clearance
      0.1 mm (0.00393 in.) or less
      Mark Thickness: mm (in.)
      A 2.65 to 2.70 (0.1043 to 0.1062)
      B 2.70 to 2.75 (0.1062 to 0.1082)
      C 2.75 to 2.80 (0.1082 to 0.1102)
      D 2.80 to 2.85 (0.1102 to 0.1122)
      E 2.85 to 2.90 (0.1122 to 0.1141)
      F 2.90 to 2.95 (0.1141 to 0.1160)
      G 2.95 to 3.00 (0.1160 to 0.1181)
      H 3.00 to 3.05 (0.1181 to 0.1200)
      J 3.05 to 3.10 (0.1200 to 0.1220)
      K 3.10 to 3.15 (0.1220 to 0.1240)
      L 3.15 to 3.20 (0.1240 to 0.1259)
      M 3.20 to 3.25 (0.1259 to 0.1279)
      N 3.25 to 3.30 (0.1279 to 0.1299)
      P 3.30 to 3.35 (0.1299 to 0.1318)
      Q 3.35 to 3.40 (0.1318 to 0.1338)
      R 3.40 to 3.45 (0.1338 to 0.1358)
      S 3.45 to 3.50 (0.1358 to 0.1377)
    2. A01KIM3

      Using a brass bar and a hammer, install the output shaft bearing shaft snap ring to the output shaft assembly.

  23. INSTALL SPEEDOMETER DRIVE GEAR


    1. A01KEFC

      Using a snap ring expander, install the snap ring.

    2. Apply MP grease to the speedometer drive gear key or ball.

    3. Install the speedometer drive gear key or ball and speedometer drive gear.

    4. Using a snap ring expander, install the snap ring.

  24. INSTALL REVERSE SHIFT ARM BRACKET (w/ No. 4 Gear Shift Fork Shaft)


    1. A01KGQ5

      Install the reverse shift arm bracket to the intermediate plate with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  25. INSTALL REVERSE SHIFT FORK (w/ No. 4 Gear Shift Fork Shaft)


    1. A01KGMN

      Install the reverse shift arm to the reverse shift fork.

    2. Using a screwdriver and a hammer, install a new reverse shift arm end shaft ring.

    3. A01KG54E02
      Text in Illustration
      *1 Reverse Idler Gear Sub-assembly
      *2 Reverse Shift Arm

      Install the tip of the reverse shift arm to the reverse idler gear sub-assembly.

    4. Align the cut end of the reverse shift arm with the reverse shift arm bracket pin, and install them.

  26. INSTALL NO. 4 GEAR SHIFT FORK SHAFT (w/ No. 4 Gear Shift Fork Shaft)


    1. A01KGSU

      Install the compression spring and reverse shift fork ball into the reverse shift fork.

    2. A01KEK4

      Apply gear oil to the sliding part of the No. 4 gear shift fork shaft.

    3. Using a screwdriver, install the No. 4 gear shift fork shaft by gently pushing the reverse shift fork ball.

    4. A01KGAL

      Using a brass bar and a hammer, install the shift fork shaft snap ring to the No. 4 gear shift fork shaft.

  27. INSTALL NO. 1 GEAR SHIFT HEAD (w/ No. 4 Gear Shift Fork Shaft)


    1. Apply gear oil to the No. 1 gear shift head.

    2. A01KHSD

      Install the No. 1 gear shift head to the No. 3 gear shift fork shaft.

    3. Using a 5 mm pin punch and a hammer, install the shift head slotted pin into the No. 3 gear shift fork shaft.

  28. INSTALL NO. 3 GEAR SHIFT FORK SHAFT (w/ No. 4 Gear Shift Fork Shaft)


    1. A01KEUB

      Install the reverse shift fork ball into the reverse shift fork.

    2. A01KFWQ

      Install the No. 1 shift interlock roller to the intermediate plate.

    3. A01KH9GE01

      Apply gear oil to the No. 3 gear shift fork shaft.

    4. Install the No. 3 gear shift fork to the No. 3 transmission hub sleeve, and install the No. 3 gear shift fork shaft to the reverse shift fork, intermediate plate and No. 3 gear shift fork from the front side.

    5. A01KFJ7

      Using a brass bar and a hammer, install the snap ring to the No. 3 gear shift fork shaft.

    6. A01KIN5

      Using a 5 mm pin punch and a hammer, install the shift fork slotted pin into the No. 3 gear shift fork.

  29. INSTALL REVERSE SHIFT ARM BRACKET (w/o No. 4 Gear Shift Fork Shaft)


    1. A01KGWXE01
      Text in Illustration
      *1 Reverse Shift Arm
      *2 Reverse Shift Arm Bracket

      Install the reverse shift arm to the reverse shift arm bracket with a new snap ring.

    2. A01KGY9E02
      Text in Illustration
      *1 Reverse Idler Gear Sub-assembly
      *2 Reverse Shift Arm

      Insert the tip of the reverse shift arm into the reverse idler gear sub-assembly.

    3. A01KIOP

      Install the reverse shift arm bracket to the intermediate plate with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    4. A01KFUU

      Install the torsion spring to the reverse shift arm bracket and reverse shift arm.

      Note

      Make sure that the torsion spring is securely installed to the reverse shift arm.

  30. INSTALL REVERSE SHIFT FORK (w/o No. 4 Gear Shift Fork Shaft)


    1. A01KFE4

      Install the reverse shift fork to the reverse shift arm.

  31. INSTALL NO. 3 GEAR SHIFT FORK SHAFT (w/o No. 4 Gear Shift Fork Shaft)


    1. Apply gear oil to the No. 3 gear shift fork shaft.

    2. A01KGBX

      Install the No. 3 gear shift fork to the No. 3 transmission hub sleeve and No. 3 gear shift fork shaft to the intermediate plate from the front side.

    3. A01KEOI

      Install the straight pin to the reverse shift fork.

    4. A01KIQ5

      Using a brass bar and a hammer, tap on the snap ring to the No. 3 gear shift fork shaft.

    5. A01KIN5

      Using a 5 mm pin punch and a hammer, install the shift fork slotted pin into the No. 3 gear shift fork.

  32. INSTALL NO. 2 GEAR SHIFT FORK SHAFT


    1. A01KFWQ

      Install the No. 1 shift interlock roller to the intermediate plate.

    2. A01KIB6

      Install the No. 1 gear shift fork to the reverse gear.

    3. Install the No. 2 gear shift fork to the No. 2 transmission hub sleeve.

    4. A01KFTZ

      Apply gear oil to the No. 2 gear shift head and No. 2 gear shift fork shaft.

    5. Install the No. 2 gear shift head and No. 2 gear shift fork shaft to the intermediate plate from the front side.

    6. A01KEGN

      Using a 5 mm pin punch and a hammer, install the shift head slotted pin into the No. 2 gear shift fork shaft.

    7. A01KGAT

      Install a new bolt to the No. 2 gear shift fork.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }
    8. A01KEI0

      Using a brass bar and a hammer, install the snap ring to the No. 2 gear shift fork shaft.

  33. INSTALL SHIFT FORK SHAFT STOPPER


    1. A01KI5C

      Install the shift fork shaft stopper to the No. 2 gear shift fork shaft.

    2. Using a 5 mm pin punch and a hammer, install the shift fork shaft stopper slotted pin into the No. 2 gear shift fork shaft.

  34. INSTALL NO. 1 GEAR SHIFT HEAD (w/ No. 4 Gear Shift Fork Shaft)


    1. A01KHSD

      Apply gear oil to the No. 1 gear shift head.

    2. Install the No. 1 gear shift head to the No. 1 gear shift fork shaft.

    3. Using a 5 mm pin punch and a hammer, install the shift head slotted pin into the No. 1 gear shift fork shaft.

  35. INSTALL NO. 1 GEAR SHIFT FORK SHAFT


    1. A01KII0

      Install the shift interlock pin and No. 1 shift interlock roller into the intermediate plate.

    2. A01KESA

      Apply gear oil to the No. 1 gear shift fork shaft.

    3. Install the No. 1 gear shift fork shaft to the intermediate plate from the front side.

    4. A01KHPT

      Install a new bolt to the No. 1 gear shift fork.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }
    5. A01KFQ3

      Using a brass bar and a hammer, install the snap ring to the No. 1 gear shift fork shaft.

  36. INSTALL SHIFT FORK SHAFT STOPPER


    1. A01KFAO

      Install the shift fork shaft stopper to the No. 1 gear shift fork shaft.

    2. Using a 5 mm pin punch and a hammer, install the shift fork shaft stopper slotted pin into the No. 1 gear shift fork shaft.

  37. INSTALL NO. 1 SHIFT DETENT BALL SPRING SEAT


    1. A01KI5G

      Clean and degrease the 2 No. 1 shift detent ball spring seats and installation holes.

    2. Install the 2 shift detent balls and 2 shift detent ball low side springs to the intermediate plate.

    3. Apply adhesive to 2 or 3 threads on the 2 No. 1 shift detent ball spring seats.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    4. A01KI1TE08

      Using a T40 "TORX" socket wrench, install the 2 No. 1 shift detent ball spring seats to the intermediate plate.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }
    5. A01KFL7E03

      Clean and degrease the No. 1 shift detent ball spring seat and installation hole.

    6. Install the shift detent ball and shift detent ball low side spring to the intermediate plate.

    7. Apply adhesive to 2 or 3 threads on the No. 1 shift detent ball spring seat.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    8. A01KINHE05

      Using a T40 "TORX" socket wrench, install the No. 1 shift detent ball spring seat to the intermediate plate.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

  38. INSTALL TRANSMISSION MAGNET


    1. Clean the transmission magnet.

    2. A01KHL0

      Install the transmission magnet to the intermediate plate.

  39. INSTALL MANUAL TRANSMISSION CASE


    1. Clean and degrease the contact surfaces of the manual transmission case and intermediate plate.

    2. A01KHJCE06
      Text in Illustration
      *a

      Seal Packing

      (Seal Diameter: 1.2 mm (0.0472 in.))

      Apply seal packing to the manual transmission case as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble the parts within 10 minutes of application. Otherwise, the seal packing material must be removed and reapplied.

    3. A01KFV2E04
      Text in Illustration
      *a Wooden Block

      Using a plastic hammer, tap the manual transmission case to attach it to the intermediate plate.

  40. INSTALL FRONT NO. 1 COUNTER GEAR BEARING SNAP RING


    1. A01KHAO

      Using a snap ring expander, install the front No. 1 counter gear bearing snap ring to the front counter shaft bearing.

  41. INSTALL FRONT BEARING SHAFT SNAP RING


    1. A01KI4O

      Using a snap ring expander, install the front bearing shaft snap ring to the front input shaft bearing.

  42. INSTALL FRONT TRANSMISSION BEARING RETAINER OIL SEAL


    1. A01KHN8E10

      Using SST and a hammer, install a new front transmission bearing retainer oil seal to the front bearing retainer.

      SST
      09950-60010   ( 09951-00300, 09951-00520, 09952-06010 )
      09950-70010   ( 09951-07100 )
      Drive in depth
      11.2 to 12.2 mm (0.441 to 0.480 in.)

    2. Lightly apply MP grease to the lip of the front bearing retainer oil seal.

  43. INSTALL FRONT BEARING RETAINER


    1. Clean and degrease the contact surfaces of the manual transmission case and front bearing retainer.

    2. A01KI1BE08
      Text in Illustration
      *a

      Seal Packing

      (Seal Diameter: 1.2 mm (0.0472 in.))

      Apply seal packing to the front bearing retainer as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble the parts within 10 minutes of application. Otherwise, the seal packing material must be removed and reapplied.

    3. Clean and degrease the 8 bolts and installation holes.

    4. Apply adhesive to 2 or 3 threads on the ends of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    5. A01KF5I

      Install the front bearing retainer to the manual transmission case with the 8 bolts.

      Torque:
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }

    6. Check that the input shaft assembly and output shaft assembly rotate smoothly.

  44. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A01KEN9E05

      Using SST and a hammer, install a new manual transmission extension housing oil seal to the extension housing sub-assembly.

      SST
      09950-60010   ( 09951-00370, 09951-00640, 09952-06010 )
      09950-70010   ( 09951-07100 )
      Drive in depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Be careful not to damage the oil seal lip.

    2. Lightly apply MP grease to the lip of the manual transmission extension housing oil seal.

  45. INSTALL EXTENSION HOUSING OIL RECEIVER PIPE


    1. Install the extension housing oil receiver pipe to the extension housing sub-assembly with the bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  46. INSTALL NO. 1 EXTENSION HOUSING OIL RECEIVER PIPE


    1. A01KG4L

      Install the No. 1 extension housing oil receiver pipe to the extension housing sub-assembly.

  47. INSTALL EXTENSION HOUSING SUB-ASSEMBLY


    1. Clean and degrease the contact surfaces of the manual transmission case and extension housing sub-assembly.

    2. A01KIKIE01
      Text in Illustration
      *a

      Seal Packing

      (Seal Diameter: 1.2 mm (0.0472 in.))

      Apply seal packing to the extension housing sub-assembly as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble the parts within 10 minutes of application. Otherwise, the seal packing material must be removed and reapplied.

    3. A01KI0C

      Install the extension housing sub-assembly to the manual transmission case with the 10 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  48. INSTALL SHIFT LEVER SHAFT HOUSING ASSEMBLY


    1. Clean and degrease the contact surfaces of the manual transmission case and shift lever shaft housing assembly.

    2. A01KHJOE01
      Text in Illustration
      *a

      Seal Packing

      (Seal Diameter: 1.2 mm (0.0472 in.))

      Apply seal packing to the shift lever shaft housing assembly as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble the parts within 10 minutes of application. Otherwise, the seal packing material must be removed and reapplied.

    3. Apply adhesive to 2 or 3 threads on the ends of the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    4. A01KFCQ

      Install the shift lever shaft housing assembly to the manual transmission case with the 6 bolts.

      Torque:
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }

  49. INSTALL EXTENSION HOUSING COVER


    1. A01KFRB

      Install the extension housing cover and a new gasket to the extension housing sub-assembly with the 6 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  50. INSTALL SPEEDOMETER DRIVEN GEAR SUB-ASSEMBLY


    1. Install a new O-ring to the speedometer driven gear sub-assembly.

    2. Install the speedometer driven gear sub-assembly to the extension housing sub-assembly with the bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  51. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY


    1. A01KGEAE02

      Using SST, install a new gasket and back-up light switch assembly to the manual transmission case.

      SST
      09817-16011
      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  52. INSTALL CLUTCH HOUSING


    1. A01KF3J

      Clean and degrease the 2 bolts A and installation holes.

    2. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts A.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      To prevent contamination by foreign matter, install immediately after applying adhesive.

    3. Install the clutch housing to the manual transmission case with the 9 bolts.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  53. INSTALL DRAIN PLUG SUB-ASSEMBLY


    1. A01KFHJ

      Install a new gasket and drain plug sub-assembly to the manual transmission case.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  54. INSTALL MANUAL TRANSMISSION FILLER PLUG


    1. A01KH0X

      Install a new gasket and manual transmission filler plug to the manual transmission case.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }