MANUAL TRANSMISSION ASSEMBLY INSTALLATION


  1. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY

    A01KIQQ

    1. Install the rear engine mounting insulator with the 4 bolts.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  2. INSTALL FLOOR SHIFT CONTROL ROD SUPPORT SUB-ASSEMBLY

    A01KGJL

    1. Install the floor shift control rod support with the 4 bolts.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    2. Connect the shift cable link with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 8.9 ft.*lbf }

  3. INSTALL MANUAL TRANSMISSION ASSEMBLY

    A01KFR5

    1. Install the manual transmission with the 5 bolts.

      Torque:
      72 N*m  { 729 kgf*cm, 53 ft.*lbf }

  4. INSTALL NO. 2 REAR END PLATE

    A01KGS0

    1. Install the No. 2 rear end plate with the 4 bolts.

      Torque:
      73 N*m  { 744 kgf*cm, 54 ft.*lbf }

  5. INSTALL NO. 4 CYLINDER BLOCK INSULATOR

    A01KFE3

    1. Install the No. 4 cylinder block insulator.

  6. CONNECT REAR ENGINE MOUNTING INSULATOR ASSEMBLY

    A01KHEZ

    1. Install the rear engine mounting insulator onto the rear engine mounting bracket with the bolt and nut.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

  7. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

    A01KGF9

    1. Install the clutch release cylinder with the 2 bolts.

      Torque:
      12 N*m  { 119 kgf*cm, 8.6 ft.*lbf }

  8. INSTALL STARTER ASSEMBLY


    1. Install the starter with the bolt and nut.

      Torque:
      68 N*m  { 693 kgf*cm, 50 ft.*lbf }

    2. Install the wire harness with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 7 ft.*lbf }

    3. Connect the connector.

  9. CONNECT TRANSMISSION CONTROL SELECT CABLE

    A01KGHR

    1. Connect the select cable with a new clip and nut.

      Torque:
      12 N*m  { 122 kgf*cm, 8.9 ft.*lbf }

  10. CONNECT TRANSMISSION CONTROL SHIFT CABLE

    A01KFJE

    1. Connect the shift cable with a new clip and nut.

      Torque:
      12 N*m  { 122 kgf*cm, 8.9 ft.*lbf }

  11. CONNECT WIRE HARNESS


    1. Connect the speed sensor connector.

    2. Connect the back-up light switch connector.

  12. INSTALL PROPELLER SHAFT ASSEMBLY

    A01KH7QE01

    1. Remove SST from the extension housing.

    2. Install the propeller shaft assembly in the extension housing.

    3. A01KI9TE02
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the propeller shaft flange and differential flange.

    4. Install the 4 nuts, 4 bolts and 4 washers.

      Torque:
      74 N*m  { 749 kgf*cm, 54 ft.*lbf }

  13. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01KEXT

      Inspect the compression spring.


      1. Using vernier calipers, measure the free length of the compression spring.

        Minimum length
        40.5 mm (1.594 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. A01KH27E02
      Text in Illustration
      *1 New Gasket
      *a Wooden Block

      Fully insert a new gasket into the turbine outlet elbow by hand.

      Note


      • Install the gasket in the correct direction.

      • Do not damage the outer surface of the gasket.

      • Do not reuse the gasket.

      • Do not push in the gasket with the front exhaust pipe when connecting it.

    3. Using a wooden block, uniformly strike the gasket so that the gasket and the turbine outlet elbow are properly fitted.

    4. A01KIEL

      Install the 2 hungers and the front exhaust pipe.

    5. Install the 2 bolts and the 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  14. ADD MANUAL TRANSMISSION OIL

  15. INSPECT AND ADJUST MANUAL TRANSMISSION OIL

    Click here

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    3.9 N*m  { 39 kgf*cm, 34 in.*lbf }

  17. INSPECT FOR OIL LEAK

  18. INSPECT FOR EXHAUST GAS LEAK