MANUAL TRANSMISSION ASSEMBLY INSTALLATION


  1. INSTALL ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. A01KH18

      Install the shifting control assembly and the engine mounting insulator rear with the 4 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
    2. A01KHZY

      Connect the shift cable link with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL MANUAL TRANSMISSION ASSEMBLY (5L ENGINE MODELS)


    1. A01KH9AE01

      Align the input shaft with the clutch disc and install the transmission assembly to the engine.

    2. Install the 8 bolts.

      Torque:
      Bolt A
      71.5 N*m  { 729 kgf*cm, 53 ft.*lbf }
      Bolt B
      68.6 N*m  { 700 kgf*cm, 51 ft.*lbf }
      Bolt C
      37.2 N*m  { 379 kgf*cm, 27 ft.*lbf }

  3. INSTALL MANUAL TRANSMISSION ASSEMBLY (2KD-FTV ENGINE MODELS)


    1. A01KGE4

      Align the input shaft with the clutch disc and install the transmission assembly to the engine.

    2. Install the 9 bolts.

      Torque:
      71.5 N*m  { 729 kgf*cm, 53 ft.*lbf }

  4. CONNECT ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. A01KERK

      Connect the engine mounting insulator rear to the engine mounting bracket with the bolt and nut.

      Torque:
      98 N*m  { 1000 kgf*cm, 72 ft.*lbf }

  5. CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY


    1. Connect the clutch release cylinder assembly with the 2 bolts.

      Torque:
      11.8 N*m  { 120 kgf*cm, 9 ft.*lbf }

  6. INSTALL STARTER ASSEMBLY


    1. Install the starter assembly with the nut.

      Torque:
      69 N*m  { 704 kgf*cm, 51 ft.*lbf }

    2. Connect the starter connector.

  7. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT


    1. A01KGOB

      Connect the shift cable with the clip and nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT


    1. A01KHDC

      Connect the select cable with the clip and nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. CONNECT WIRE HARNESS


    1. Connect the back-up lamp and speed sensor wire harness.

  10. INSTALL PROPELLER SHAFT ASSEMBLY REAR

    A01KHQNE01

    1. Remove the SST from the extension housing.

      SST
      09325-20010

    2. Install propeller shaft in the extension housing.

    3. A01KEWLE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the yoke and differential flange.

    4. Install the 4 bolts, 4 nuts and washer.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

  11. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO.2


    1. A01KHAZ

      Install the exhaust front pipe assembly No. 2 with the 2 muffler mounts, 2 bolts and 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    2. A01KEJP

      Install the exhaust front pipe assembly No. 2 with the 2 bolts and the 2 springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  12. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.2

  13. CONNECT BATTERY NEGATIVE TERMINAL

  14. INSPECT AND ADJUST MANUAL TRANSMISSION OIL


    1. Stop the vehicle on the level place.

    2. Remove the transmission filler plug and gasket.

    3. A01KF8SE53
      Text in Illustration
      *a 0 to 5 mm (0 to 0.20 in.)

      Check that the oil surface is within 5 mm (0.20 in.) from the lowest position of the inner surface of the transmission filler plug opening.

      Note


      • Excessively large or small amount of oil may cause troubles.

      • After replacing oil, drive the vehicle and check the oil level.

    4. Check for oil leakage when the oil level is low.

    5. Install the transmission filler plug and a new gasket.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }