MANUAL TRANSMISSION ASSEMBLY REMOVAL


  1. SEPARATE BATTERY NEGATIVE TERMINAL

  2. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.2

  3. REMOVE EXHAUST FRONT PIPE ASSEMBLY NO.2


    1. A01KEJP

      Remove the 2 bolts and the 2 springs.

    2. A01KHAZ

      Remove the 2 bolts and 2 nuts.

    3. Disconnect the 2 muffler mounts and remove the exhaust front pipe assembly No. 2.

  4. REMOVE PROPELLER SHAFT ASSEMBLY REAR (2 JOINT TYPE PROPELLER SHAFT)

    A01KFCEE01
    Text in Illustration
    *a Matchmark

    1. Place matchmarks on the propeller shaft flange and parking brake drum or flange.

    2. Remove the 4 nuts, 4 bolts and washers.

    3. A01KEWLE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the propeller shaft flange and differential flange.

    4. Remove the 4 nuts, 4 bolts and 4 washers.

  5. REMOVE INTERMEDIATE SHAFT (3 JOINT TYPE PROPELLER SHAFT)

    A01KGMDE01

    1. Place matchmarks on the propeller shaft flange and intermediate shaft.

      Text in Illustration
      *a Matchmark

    2. Remove the 4 nuts, bolts and washers.

    3. A01KFYNE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the propeller shaft and parking brake drum.

    4. Remove the 4 nuts and washers.

    5. A01KEMZ

      Remove the 2 bolts and 2 nuts.

  6. REMOVE PROPELLER SHAFT ASSEMBLY REAR (3 JOINT TYPE PROPELLER SHAFT)

    A01KEWLE01
    Text in Illustration
    *a Matchmark

    1. Place matchmarks on the propeller shaft flange and differential.

    2. Remove the 4 nuts, 4 bolts and washers.

  7. REMOVE PARKING BRAKE DRUM SUB-ASSEMBLY

    A01KIHTE01

    1. Pull the parking brake lever full distance.

    2. Using a SST and a hammer, loosen the staked part of the nut.

      SST
      09930-00010
    3. A01KIL4

      Using socket wrench 32 mm, remove the nut.

    4. Remove the drum.

      Tech Tips

      If the brake drum cannot be removed easily, turn the shoe adjuster clockwise until the drum turns freely.

      A01KIREE01
      Text in Illustration
      *a Turn

  8. SEPARATE PARKING BRAKE PLATE SUB-ASSEMBLY


    1. Remove the 4 bolts, separate the parking brake plate sub-assembly from the transmission assembly.

  9. SEPARATE WIRE HARNESS


    1. Separate the back-up lamp and speed sensor wire harness.

  10. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT


    1. A01KGOB

      Remove the nut.

    2. Using needle-nose pliers, remove the clip and disconnect the shift cable.

  11. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT


    1. A01KHDC

      Remove the nut.

    2. Using needle-nose pliers, remove the clip and disconnect the select cable.

  12. REMOVE STARTER ASSEMBLY


    1. Separate the starter connector.

    2. Remove the nut and the starter assembly.

  13. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. Remove the 2 bolts and separate the clutch release cylinder assembly.

  14. SUPPORT MANUAL TRANSMISSION ASSEMBLY


    1. Using a transmission jack, support the transmission assembly.

  15. SEPARATE ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. A01KERK

      Remove the bolt, nut and separate the engine mounting insulator rear from the engine mounting bracket.

  16. REMOVE MANUAL TRANSMISSION ASSEMBLY (5L ENGINE MODELS)


    1. A01KH9A

      Remove the 8 bolts and the transmission assembly.

  17. REMOVE MANUAL TRANSMISSION ASSEMBLY (2KD-FTV ENGINE MODELS)


    1. A01KGE4

      Remove the 9 bolts and the transmission assembly.

  18. REMOVE ENGINE MOUNTING INSULATOR ASSEMBLY REAR


    1. A01KHZY

      Remove the nut and disconnect the shift cable link.

    2. A01KH18

      Remove the 4 bolts, engine mounting insulator rear and the shifting control assembly.