CLUTCH UNIT INSPECTION


  1. INSPECT CLUTCH DISC ASSEMBLY


    1. A01KGFF

      Using a vernier caliper, measure the rivet head depth.

      Minimum rivet depth
      0.3 mm (0.012 in.)

      If necessary, replace the clutch disc.

    2. A01KINUE01
      Text in Illustration
      *A 5L
      *B 2KD-FTV
      A01KFFI Transmission side

      Install the clutch disc to the transmission assembly.

      Note

      Take care not to insert the clutch disc in the wrong direction

    3. Using a dial indicator, check the disc runout.

      Maximum runout
      0.8 mm (0.031 in.)

      If necessary, replace the clutch disc.

  2. INSPECT CLUTCH COVER ASSEMBLY


    1. A01KELIE04

      Using a vernier caliper, inspect the diaphragm spring for depth and width of wear.

      Maximum
      A (Depth)
      0.5 mm (0.020 in.)
      B (Width)
      6.0 mm (0.236 in.)

      If necessary, replace clutch cover assembly.

  3. INSPECT FLYWHEEL SUB-ASSEMBLY


    1. A01KED2

      Using a dial indicator, inspect the flywheel runout.

      Maximum runout
      0.1 mm (0.004 in.)

      If necessary, replace the flywheel.

  4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY


    1. A01KHKE

      Turn the bearing by hand while applying force in the axial direction.

      If necessary, replace the release bearing.

      Tech Tips

      The bearing is permanently lubricated and requires no cleaning or lubrication.