GENERATOR (w/o DPF) DISASSEMBLY


  1. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Remove the generator pulley cap.

    2. A01KH56E01

      Install SST to the pulley and vise as shown in the illustration.

      SST
      09820-63020

    3. Mount SST (A) in a vise.

    4. A01KF64E01

      Turn SST (B) clockwise, and loosen the pulley.

    5. Remove the pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. A01KEE9

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE TERMINAL INSULATOR


    1. A01KGGQ

      Remove the terminal insulator.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01KGNL

      Remove the 2 screws and generator brush holder assembly.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01KF83

      Remove the 4 through bolts.

    2. A01KF91E05
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

    3. Remove the generator washer.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor from the drive end frame.

  7. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01KIGS

      Remove the 4 screws and bearing retainer.

    2. A01KEF5E01

      Using SST, tap out the bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )