GENERATOR (w/o DPF) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FENDER SIDE APRON SUB-ASSEMBLY RH (for Double Cab)


    1. A01KGS6

      Remove the 5 bolts and remove the fender side apron sub-assembly RH.

  3. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY RH (for Double Cab)


    1. for Single Cab:

      Remove the 4 bolts and engine side cover RH.

    2. for Double Cab:

      Remove the 3 bolts and engine side cover RH.

  4. REMOVE NO. 1 AIR HOSE


    1. A01KHI5

      Loosen the hose clamp shown in the illustration and remove the No. 1 air hose.

  5. REMOVE FAN & GENERATOR V BELT


    1. A01KEFJE02
      Text in Illustration
      *1 Fan Pulley
      *2 Crankshaft
      *3 Tensioner
      *4 Generator
      *a Turn

      Using the pulley set bolt of the tensioner, rotate the tensioner pulley clockwise to loosen the belt's tension. Then remove the V belt.

  6. REMOVE GENERATOR


    1. A01KEBI

      Remove the 2 bolts, disconnect the connector shown in the illustration and separate the engine wire harness (for LHD).

    2. Remove the oil level gage sub-assembly (for LHD).

    3. Remove the bolt and remove the oil level gage guide (for LHD).

    4. A01KFOZ

      Remove the 2 bolts, disconnect the connector shown in the illustration and separate the engine wire harness (for RHD).

    5. A01KGMT

      Disconnect the generator connector.

    6. Remove the terminal cap.

    7. Remove the nut and disconnect the wire harness from terminal B.

    8. A01KFRT

      Remove the 2 bolts and remove the generator bracket.

    9. A01KFAR

      Remove the bolt and remove the generator.