GENERATOR (w/ DPF) DISASSEMBLY


  1. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Remove the generator pulley cap.

    2. Mount the generator in a vise between aluminum plates.

    3. A01KIIWE01

      Install SST (A) and (B) to the pulley as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator pulley and generator rotor shaft.

    4. A01KHZPE03
      Text in Illustration
      *a Hold
      *b Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

      Note

      Be careful as the generator pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    5. Remove SST from the generator.

    6. Remove the pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. A01KEE9

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE TERMINAL INSULATOR


    1. A01KGGQ

      Remove the terminal insulator.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01KGNL

      Remove the 2 screws and generator brush holder assembly.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01KF83

      Remove the 4 through bolts.

    2. A01KF91E05
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

    3. Remove the generator washer.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor from the drive end frame.

  7. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01KIGS

      Remove the 4 screws and bearing retainer.

    2. A01KEF5E01

      Using SST, tap out the bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )