GENERATOR (w/ DPF) REMOVAL

Note

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FENDER SIDE APRON SUB-ASSEMBLY RH (for Double Cab)


    1. A01KGS6

      Remove the 5 bolts and remove the fender side apron sub-assembly RH.

  3. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY RH (for Double Cab)


    1. for Single Cab:

      Remove the 4 bolts and engine side cover RH.

    2. for Double Cab:

      Remove the 3 bolts and engine side cover RH.

  4. REMOVE NO. 1 AIR HOSE


    1. A01KHI5

      Loosen the hose clamp shown in the illustration and remove the No. 1 air hose.

  5. REMOVE FAN AND GENERATOR V BELT


    1. A01KEFJE02
      Text in Illustration
      *1 Fan Pulley
      *2 Crankshaft
      *3 Tensioner
      *4 Generator
      *a Turn

      Using the pulley set bolt of the tensioner, rotate the tensioner pulley clockwise to loosen the belt's tension. Then remove the V belt.

  6. REMOVE GENERATOR ASSEMBLY (for LHD)


    1. A01KETK

      Remove the 2 bolts, disconnect the 2 connector shown in the illustration and separate the engine wire harness.

    2. Remove the engine oil level dipstick sub-assembly.

    3. A01KEPC

      Remove the bolt and engine oil level dipstick guide.

    4. A01KGMT

      Disconnect the generator connector.

    5. Remove the terminal cap.

    6. Remove the nut and disconnect the wire harness from terminal B.

    7. A01KFRT

      Remove the 2 bolts and generator bracket.

    8. A01KFAR

      Remove the bolt and generator assembly.

  7. REMOVE GENERATOR ASSEMBLY (for RHD)


    1. A01KFOZ

      Remove the 2 bolts, disconnect the connector shown in the illustration and separate the engine wire harness.

    2. A01KGMT

      Disconnect the generator connector.

    3. Remove the terminal cap.

    4. Remove the nut and disconnect the wire harness from terminal B.

    5. A01KFRT

      Remove the 2 bolts and generator bracket.

    6. A01KFAR

      Remove the bolt and generator assembly.