STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY

    A01KHUWE01
    Text in Illustration
    *1 Terminal C
    *2 Terminal 50

    1. Remove the dust protectors.

    2. Remove the screw and terminal 50 wire.

    3. Remove the nut and disconnect the terminal C wire.

    4. Remove the 2 bolts and starter yoke assembly with the starter armature assembly.

    5. Remove the felt washer.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

    A01KFN2

    1. Remove the 3 screws and magnet starter switch assembly.

    2. Remove the starter housing ,starter clutch sub-assembly, return spring, plate washer, starter idler pinion, 5 clutch rollers and retainer.

    3. A01KHWQE01
      Text in Illustration
      *1 Magnetic Finger

      Using a magnetic finger, remove the steel ball.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

    A01KH8V

    1. Remove the 2 screws and end cover.

    2. Using a screwdriver, hold the spring back and disconnect the brush.

    3. Disconnect the 4 brushes and remove the brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY

  5. REMOVE STARTER BEARING (Front)

    A01KHWDE01

    1. Using SST, remove the bearing.

      SST
      09285-76010

  6. REMOVE STARTER BEARING (Rear)

    A01KGCLE01

    1. Using SST, remove the bearing.

      SST
      09286-46011

  7. REMOVE STARTER TERMINAL KIT

    A01KGIPE01

    1. Remove the 3 nuts, end cover, gasket and plunger.

    2. Using SST, loosen the terminal nuts.

      SST
      09810-38170

    3. Remove the terminal C kit parts.

    4. Remove the terminal 30 kit parts.