GENERATOR INSTALLATION


  1. INSTALL ALTERNATOR (w/ VACUUM PUMP)


    1. Temporally install the generator with the bolt (lower side).

    2. Connect the vacuum pump oil inlet hose with a new gasket and the union bolt.

      Torque:
      13.7 N*m  { 140 kgf*cm, 10 ft.*lbf }
    3. Connect the 3 hoses.

    4. Connect the connector.

    5. Connect the +B terminal wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 9 in.*lbf }
    6. Install the terminal cover.

  2. INSTALL GENERATOR BRACKET NO.1 (w/o air conditioner)


    1. Install the bracket with the 2 bolts.

      Torque:
      45 N*m  { 460 kgf*cm, 33 ft.*lbf }
    2. Temporally install the generator bolt (upper side).

  3. INSTALL COMPRESSOR MOUNTING BRACKET NO.1 (w/o air conditioner)


    1. Install the bracket with the 4 bolts.

      Torque:
      86 N*m  { 880 kgf*cm, 63 ft.*lbf }
    2. Temporally install the generator bolt (upper side).

    3. Connect the connector and 2 vacuum hoses.

  4. INSTALL COOLER COMPRESSOR ASSEMBLY (w/ air conditioner)


    1. Install the cooler compressor with the 4 bolts.

      Torque:
      24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }
  5. INSTALL FAN AND GENERATOR V BELT


    1. A01KEJTE01

      For vehicles with A/C.


      1. Install the V belt.

      2. Tightening the bolt C, adjust the tension of the V belt.

      3. Tighten the bolts A and B.

        Torque:
        Bolt A
        65 N*m  { 650 kgf*cm, 48 ft.*lbf }
        Bolt B
        18 N*m  { 185 kgf*cm, 13 ft.*lbf }
      4. Check the tension of the V belt Click here.

    2. A01KEAGE01

      For vehicles without A/C.


      1. Install the V belt.

      2. Using a bar, adjust the tension of the V belt.

      3. Tighten the bolts A and B.

      4. Check the tension of the V belt.

        Torque:
        Bolt A
        65 N*m  { 650 kgf*cm, 48 ft.*lbf }
        Bolt B
        18 N*m  { 185 kgf*cm, 13 ft.*lbf }
      5. Check the tension of the V belt Click here.

  6. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ air conditioner)


    1. A01KHWGE01
      Text in Illustration
      *1 Idler pulley

      Install the V belt.

    2. Tightening the bolt B, adjust the tension of the V belt.

    3. Tighten nut A.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
    4. Check the tension of the V belt Click here.

  7. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1

  8. INSTALL ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (RHD vehicle)

    Torque:
    11.5 N*m  { 115 kgf*cm, 8.5 ft.*lbf }