GENERATOR REASSEMBLY


  1. INSTALL ROTOR BEARING (Front)

    A01KEIHE01

    1. Using SST and a press, press in a new bearing.

      SST
      09950-60010   ( 09951-00400 )
    2. A01KGIEE01
      Text in Illustration
      *a Protrusion
      *b Front

      Place the bearing retainer on the drive end frame with the protrusions facing forward.

    3. Install the bearing retainer with the 4 screws.

      Torque:
      2.6 N*m  { 26.5 kgf*cm, 23 in.*lbf }

    4. Install the oil seal (See step 19).

      SST
      09950-60010   ( 09951-00400 )
      09950-70010   ( 09951-07100 )

  2. INSTALL ROTOR BEARING (Rear)

    A01KG8XE02

    1. Place the bearing cover (inside) on the rotor.

      Text in Illustration
      *a Bearing Cover (Inside)

    2. Using SST and a press, press in a new bearing.

      SST
      09820-00030
    3. A01KFYCE01

      Using SST, push in the bearing cover (outside).

      SST
      09285-76010

  3. REMOVE OIL SEAL

    A01KH1S

    1. Using a screwdriver, pry out the oil seal.

  4. INSTALL OIL SEAL

    A01KH5ZE01

    1. Using SST and hammer, tap in the oil seal.

      SST
      09950-60010   ( 09951-00340 )
      09950-70010   ( 09951-07100 )

  5. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Using a press, press in the rotor.

  6. INSTALL RECTIFIER END FRAME


    1. Place the alternator washer to the rotor.

    2. A01KHP0E03
      Text in Illustration
      *1 Socket Wrench (27 mm)

      Using a 27 mm socket wrench and press, slowly press in the rectifier end frame.

    3. A01KEXLE01
      Text in Illustration
      *1 Cold Clamp

      Install the cord clamp and 4 nuts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }

  7. INSTALL GENERATOR HOLDER W/RECTIFIER

    A01KIDDE02
    Text in Illustration
    *a Inside

    1. Install the 4 rubber insulators on the lead wires.

      Note

      Be careful of the rubber insulators installation direction.

    2. A01KEJ1E01
      Text in Illustration
      *a Push

      Install the rectifier holder while pushing it with the 4 screws.

      Torque:
      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

  8. INSTALL GENERATOR REGULATOR ASSEMBLY

    A01KHYWE01
    Text in Illustration
    *a Upward

    1. Install the regulator assembly with the 3 screws.

  9. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY


    1. Place the seal plate.

    2. Install the brush holder assembly with the 2 screws.

    3. Place the brush holder cover.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  10. INSTALL REAR END COVER

    A01KH9EE01
    Text in Illustration
    *1 Plate Terminal
    *a Downward

    1. Install the rear end cover and plate terminal with the bolt and 3 nuts.

      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf, for nut }
      3.8 N*m  { 39 kgf*cm, 34 in.*lbf, for bolt }

  11. INSTALL VACUUM PUMP ASSEMBLY


    1. Align the matchmarks and install the vacuum pump assembly with the 4 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  12. INSPECT ROTOR BEARING


    1. Check that rotor rotates smoothly.