STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01KENS

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts and starter yoke with starter armature from the magnet starter switch.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01KIFS

      Remove the 3 screws and magnet starter switch.

    2. A01KF1UE03
      Text in Illustration
      *1 Return Spring
      *2 Pinion Gear
      *3 Idler Gear
      *4 Clutch Roller
      *5 Retainer
      *6 Starter Clutch
      *7 Starter Housing

      Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.

    3. A01KF4W

      Using a magnetic finger, remove the steel ball from the clutch shaft hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01KET8

      Disconnect the 4 starter yoke brushes from the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the brush holder.

    2. Remove the brush holder from the starter yoke.

    3. Remove the 2 O-rings.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Place matchmarks on the starter yoke and commutator end frame.

    2. Remove the starter armature with the commutator end frame from the starter yoke.

    3. A01KF77E01
      Text in Illustration
      *1 Plastic Hammer

      Using a plastic hammer, tap the end frame to remove the starter armature from the commutator end frame.