STARTER (for 2.2 kW Type) REASSEMBLY


  1. INSTALL STARTER CLUTCH ASSEMBLY


    1. Apply grease to the steel ball, return spring, clutch roller, retainer, pinion gear and idler gear.

    2. A01KFCA

      Install the steel ball.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch, idler gear, pinion gear, retainer and clutch roller.

    5. A01KFR7

      Install the starter housing to the magnet switch with the 2 screws.

      Torque:
      9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. Apply grease to the starter armature bearing.

    2. A01KG9O

      Using a press, press the starter armature into the starter yoke.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A01KGGZE07
      Text in Illustration
      *a Groove
      *b Claw

      Align the claw of the brush holder with the claw groove of the starter yoke.

    2. Place the brush holder on the starter yoke.

    3. A01KG3L

      Install the 4 starter yoke brushes to the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Install the brush to the brush holder.

        Note

        Check that the positive (+) lead wires are not grounded.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A01KFGH

      Install a new O-ring to the groove of the starter yoke.

    2. A01KGFL

      Align the claws of the starter brush holder with the grooves of the magnet starter switch, and install the starter yoke and starter armature.

    3. Align the punch mark of the starter yoke with the line of the magnet starter switch.

    4. A01KFJ6E05
      Text in Illustration
      *1 O-Ring

      Install 2 new O-rings to the bolts.

    5. Install the starter yoke with the 2 bolts.

      Torque:
      13 N*m  { 129 kgf*cm, 9 ft.*lbf }

    6. Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }