ENGINE OIL COOLER REMOVAL


  1. SEPARATE BATTERY NEGATIVE TERMINAL

  2. DRAIN COOLANT

  3. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1

  4. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.2

  5. REMOVE FRONT SEAT ASSEMBLY (DRIVER SEAT) (W/O TILT CAB CAB TYPE)


    1. A01KHOR

      Remove the seat track cover.

    2. Remove the 4 bolts.

    3. Remove the front seat assembly RH.

  6. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY (W/O TILT CAB CAB TYPE)



  7. REMOVE PARKING BRAKE LEVER ASSEMBLY (W/O TILT CAB CAB TYPE)

    Click here

  8. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (W/O TILT CAB CAB TYPE)


    1. Remove the front door scuff.

    2. Remove the floor mat.

    3. Remove the 7 bolts and the engine service hole sub-cover.

  9. REMOVE AIR CLEANER HOSE NO.1

  10. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (W/ AIR CONDITIONER)


    1. A01KHWGE01
      Text in Illustration
      *1 Idler pulley

      Loosen the nut A and bolt B, and remove the V belt.

  11. REMOVE FAN AND GENERATOR V BELT


    1. A01KEJTE01

      For vehicles with A/C.


      1. Loosen the bolts A and B, and remove the V belt.

    2. A01KG4FE01

      For vehicles without A/C.


      1. Loosen the bolts A and B, and remove the V belt.

  12. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONER)


    1. Disconnect the connector.

    2. Remove the 4 bolts and disconnect the cooler compressor with the cooler pipes.

      Tech Tips

      Suspend the cooler compressor by ropes or similar object.

  13. REMOVE COMPRESSOR MOUNTING BRACKET NO.1 (W/ AIR CONDITIONER)


    1. Remove the 3 bolts and bracket.

  14. REMOVE GENERATOR ASSEMBLY


    1. Remove the terminal cover and nut, disconnect the +B terminal wire.

    2. Disconnect the connector.

    3. Disconnect the 3 hoses.

    4. Remove the union nut and gasket, disconnect the vacuum pump inlet hose.

  15. SEPARATE EXHAUST PIPE ASSEMBLY FRONT

  16. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO.1

  17. REMOVE EXHAUST MANIFOLD

  18. REMOVE OIL FILTER SUB-ASSEMBLY


    1. Using SST, remove the oil filter.

      SST
      09228-10002

  19. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY

    A01KFG3

    1. Remove the union bolt and gasket, and disconnect the vacuum pump oil inlet hose.

    2. Remove the 10 bolts, 2 nuts, oil filter bracket and gasket.

  20. REMOVE OIL COOLER ASSEMBLY


    1. Loosen the 4 nuts so that they can be even with the bolt end.

    2. Remove the oil cooler and 2 gaskets by tapping the nuts uniformly with a plastic hammer.