EXHAUST PIPE (w/o DPF) INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01KEXT

      Inspect the compression spring.


      1. Using vernier calipers, measure the free length of the compression spring.

        Minimum length
        40.5 mm (1.594 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. A01KH27E02
      Text in Illustration
      *1 New Gasket
      *a Wooden Block

      Fully insert a new gasket into the turbine outlet elbow by hand.

      Note


      • Install the gasket in the correct direction.

      • Do not damage the outer surface of the gasket.

      • Do not reuse the gasket.

      • Do not push in the gasket with the front exhaust pipe when connecting it.

    3. Using a wooden block, uniformly strike the gasket so that the gasket and the turbine outlet elbow are properly fitted.

    4. A01KIEL

      Install the 2 hungers and the front exhaust pipe.

    5. Install the 2 bolts and the 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY (w/ Front No. 2 Exhaust Pipe)


    1. A01KENN

      Install a new gasket.

    2. A01KI1S

      Install the hanger and the front No. 2 exhaust pipe.

    3. Install the 2 bolts and the 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  3. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A01KENN

      Install a new gasket.

    2. A01KHQU

      Install the 2 hangers and the center exhaust pipe.

    3. Install the 2 nuts and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A01KIGB

      Install a new gasket.

    2. A01KI0AE01

      Install the tail exhaust pipe with the 5 nuts and the 3 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf, for A }
      19 N*m  { 194 kgf*cm, 14 ft.*lbf, for B }

      Tech Tips

      If the 2 nuts on the lower side of the support cushion have been removed, install them on the lower side of the support cushion.

  5. INSPECT FOR EXHAUST GAS LEAK