THERMOSTAT REMOVAL

Tech Tips

Removal of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove the thermostat, even if the engine tends to overheat.


  1. DISCONNECT BATTERY NEGATIVE TERMINAL

  2. DRAIN ENGINE COOLANT

  3. REMOVE FRONT SEAT ASSEMBLY RH (W/O TILT CAB CAB TYPE)

  4. REMOVE FRONT SEAT ASSEMBLY (W/O TILT CAB CAB TYPE)

  5. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT


    1. Remove the clip and nut, and then Disconnect the select cable from the transmission.

  6. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT


    1. Remove the clip and nut, and then Disconnect the shift cable from the transmission.

  7. DISCONNECT TRANSMISSION FLOOR SHIFT ASSEMBLY (W/O TILT CAB CAB TYPE)

  8. DISCONNECT PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (W/O TILT CAB CAB TYPE)

  9. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (W/O TILT CAB CAB TYPE)


    1. Remove the front door scuff.

    2. Remove the floor mat.

    3. Remove the 7 bolts and engine service hole sub-cover.

  10. REMOVE FAN AND GENERATOR V BELT

  11. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY RH

  12. REMOVE AIR CLEANER PIPE

  13. REMOVE GENERATOR ASSEMBLY

  14. REMOVE WATER INLET

  15. REMOVE THERMOSTAT

    A01KINB

    1. Remove the 3 bolts and water inlet from the cylinder block.

    2. Remove the thermostat.

    3. Remove the gasket from the thermostat.