INTERCOOLER REMOVAL


  1. REMOVE FRONT SEAT ASSEMBLY LH (for Double Cab)


    1. Disconnect the connector.

    2. Remove the 4 bolts and front seat LH.

  2. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)

    A01KG08

    1. Remove the 4 screws and front door scuff plate LH.

  3. REMOVE PARKING BRAKE HOLE COVER (for Double Cab)

    A01KHZT

    1. Remove the screw and parking brake hole cover.

  4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Double Cab)

  5. REMOVE FRONT FLOOR PANEL BRACE (for Double Cab)

    A01KFZF

    1. Remove the 3 clips, then remove the floor panel brace with the shifting hole cover.

  6. REMOVE NO. 1 FRONT FLOOR MAT REAR (for Double Cab)

  7. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT (for Double Cab)


    1. A01KF9M

      Remove the clip.

    2. Remove the clip and washer, and separate the floor shift cable transmission control select.

  8. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (for Double Cab)


    1. A01KECI

      Remove the clip.

    2. Remove the nut and washer, and separate the floor shift cable transmission control shift.

  9. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY (for Double Cab)

    A01KGMH

    1. Remove the 4 bolts and transmission floor shift.

  10. SEPARATE PARKING BRAKE LEVER ASSEMBLY (for Double Cab)

    A01KH1U

    1. Disconnect the connector.

    2. Remove the 4 bolts, and separate the parking brake lever with parking brake cable.

  11. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (for Double Cab)

    A01KEH0

    1. Remove the 7 bolts and engine service hole sub cover.

  12. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab)

    A01KF1Z

    1. Remove the 3 screws and rear door scuff plate.

  13. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab)

    A01KINS

    1. Remove the 3 screws and rear door scuff plate.

  14. REMOVE REAR FLOOR MAT (for Double Cab)

  15. REMOVE NO. 4 MAT SET PLATE (for Double Cab)

    A01KGPT

    1. Remove the 6 screws and mat set plate.

  16. REMOVE TRANSMISSION SERVICE HOLE COVER SUB-ASSEMBLY (for Double Cab)

    A01KIQM

    1. Remove the 12 bolts and service hole cover.

  17. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY LH (for Double Cab)


    1. for Single Cab:

      Remove the 4 bolts and engine side cover LH.

    2. for Double Cab:

      Remove the 3 bolts and engine side cover LH.

  18. REMOVE FRONT NO. 1 FLOOR SIDE APRON LH (for Double Cab)


    1. Remove the 2 clips and 4 bolts and remove the front No. 1 floor side apron LH.

  19. DISCONNECT NO. 1 AIR HOSE


    1. A01KF8O

      Loosen the hose clamp and disconnect the No. 1 air hose.

  20. SEPARATE NO. 1 AIR TUBE


    1. A01KFSY

      Remove the 2 bolts and separate the No. 1 air tube from the radiator side plate.

  21. DISCONNECT INTERCOOLER AIR HOSE


    1. A01KHHP

      Loosen the clip and disconnect the oil return hose.

    2. Loosen the hose clamp and disconnect the intercooler air hose.

  22. REMOVE INTERCOOLER


    1. A01KFFJ

      Remove the 3 nuts and intercooler.

    2. Remove the nut and separate the heater hose bracket (w/ Heater).

    3. A01KEGL

      Remove the 2 nuts and bracket.

  23. REMOVE NO. 3 RADIATOR AIR GUIDE


    1. A01KFXU

      Remove the 2 bolts and No. 3 radiator air guide .