EGR VALVE (w/ DPF) REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator.


    1. A01KFNQE02
      Text in Illustration
      *1 Radiator Cap
      *2 Engine Drain Plug
      *3 Radiator Drain Plug

      Loosen the radiator drain plug (on the radiator).

    2. Remove the radiator cap.

    3. Loosen the engine drain plug (on the oil cooler cover), and drain the coolant.

    4. Drain the coolant from the reservoir tank.

    5. Tighten the engine drain plug.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY LH (for Double Cab)


    1. for Single Cab:

      Remove the 4 bolts and engine side cover LH.

    2. for Double Cab:

      Remove the 3 bolts and engine side cover LH.

  3. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab)

    A01KF1Z

    1. Remove the 3 screws and rear door scuff plate.

  4. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab)

    A01KINS

    1. Remove the 3 screws and rear door scuff plate.

  5. REMOVE REAR FLOOR MAT (for Double Cab)

  6. REMOVE TRANSMISSION SERVICE HOLE COVER SUB-ASSEMBLY (for Double Cab)

    Click here

  7. REMOVE INJECTOR DRIVER

    Click here

  8. DISCONNECT NO. 4 WATER BY-PASS HOSE


    1. A01KFS8

      Loosen the hose clamp and disconnect the No. 4 water by-pass hose.

  9. DISCONNECT NO. 7 WATER BY-PASS HOSE


    1. Loosen the hose clamp and disconnect the No. 7 water by-pass hose.

  10. SEPARATE EMISSION CONTROL VALVE WIRE


    1. A01KFVH

      Disconnect the emission control valve wire connector.

    2. Disengage the wire harness clamp and separate the emission control valve wire.

  11. REMOVE EGR VALVE BRACKET


    1. A01KHHH

      Remove the 2 bolts and EGR valve bracket.

  12. REMOVE EGR VALVE ADAPTER


    1. A01KERE

      Remove the 2 nuts and 3 bolts, remove the EGR valve adapter.

  13. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. A01KGR3

      Remove the electric EGR control valve assembly.

    2. Disconnect the emission control valve wire.