TIMING BELT REMOVAL


  1. DISCONNECT BATTERY NEGATIVE TERMINAL

  2. DRAIN COOLANT

  3. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1

  4. REMOVE FRONT SEAT ASSEMBLY (DRIVER SEAT) (W/O TILT CAB CAB TYPE)


    1. A01KHOR

      Remove the seat track cover.

    2. Remove the 4 bolts.

    3. Remove the front seat assembly RH.

  5. REMOVE TRANSMISSION FLOOR SHIFT ASSEMBLY (W/O TILT CAB CAB TYPE)



  6. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (W/O TILT CAB CAB TYPE)

    Click here

  7. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY (W/O TILT CAB CAB TYPE)


    1. Remove the front door scuff.

    2. Remove the floor mat.

    3. Remove the 7 bolts and the engine service hole sub-cover.

  8. REMOVE RADIATOR ASSEMBLY

    Click here

  9. REMOVE VANE PUMP V BELT


    1. A01KGPKE01

      Loosen the nut A and bolt B, and remove the V belt.

  10. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (W/ AIR CONDITIONER)


    1. A01KHWGE01
      Text in Illustration
      *1 Idler pulley

      Loosen the nut A and bolt B, and remove the V belt.

  11. REMOVE FAN AND GENERATOR V BELT


    1. A01KEJTE01

      For vehicles with A/C.


      1. Loosen the bolts A and B, and remove the V belt.

    2. A01KG4FE01

      For vehicles without A/C.


      1. Loosen the bolts A and B, and remove the V belt.

  12. DISCONNECT COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONER)

    Tech Tips

    Disconnect the compressor and magnetic clutch with the high and low pressure hoses connected, and it should be hung with rope.

  13. REMOVE COMPRESSOR MOUNTING BRACKET NO.1 (W/ AIR CONDITIONER)

  14. REMOVE VANE PUMP DRIVE PULLEY


    1. Remove the 4 bolts, vane pump drive pulley and the vane pump drive pulley spacer.

    2. w/ A/C:

      Remove the 4 bolts, vane pump drive pulley and the crankshaft pulley No. 2.

  15. REMOVE CRANKSHAFT PULLEY


    1. A01KEW9E01

      Using SST, remove the pulley bolt.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A01KI1LE01

      Using SST, remove the pulley.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

  16. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. Remove the 11 bolts, washers, timing belt cover and 2 gaskets.

    2. Remove the collar from the timing pointer.

  17. REMOVE TIMING BELT GUIDE

  18. REMOVE TIMING BELT


    1. A01KGBBE01
      Text in Illustration
      *a Turn

      Using the crankshaft pulley bolt, align its groove with the timing pointer by turning the crankshaft clockwise.

    2. A01KGAE

      Check that timing marks of the camshaft timing pulley and No.2 timing belt cover are aligned.

      If not, turn the crankshaft 1 revolution (360°).

    3. A01KHPGE01
      Text in Illustration
      *a Turn

      Turn the crankshaft 90° counterclockwise, and put the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case.

      Note

      If the timing belt is disengaged, having the crankshaft timing pulley at the wrong angle can cause the piston head and valve head to come into contact with each other when you remove the camshaft timing pulley, causing damage. So always set the crankshaft pulley at the correct angle.

    4. A01KGOQE01
      Text in Illustration
      *a Move
      *b Pry

      Loosen the No. 1 idler pulley bolt (A), and shift left as far as it will go.

    5. Temporarily tighten the pulley bolt (A), and then relieve the timing belt tension.

    6. Remove the timing belt.

  19. INSPECT WATER PUMP ASSEMBLY


    1. A01KHK1E01
      Text in Illustration
      *1 Air Hole
      *a Turn

      Visually check air holes for coolant leakage.

      If leakage is found, replace the water pump.

      If engine coolant has leaked onto the timing belt, replace the timing belt.

    2. Turn the pulley and check that the water pump bearing moves smoothly and quietly.

      If necessary, replace the water pump.