ECD SYSTEM (w/o EGR Cooler Bypass Valve), Diagnostic DTC:P0087, P0190, P0192, P0193

DTC Code DTC Name
P0087 Fuel Rail / System Pressure - Too Low
P0190 Fuel Rail Pressure Sensor Circuit
P0192 Fuel Rail Pressure Sensor Circuit Low Input
P0193 Fuel Rail Pressure Sensor Circuit High Input

DESCRIPTION

The ECM monitors the internal fuel pressure of the common rail using the fuel pressure sensor, and controls the suction control valve to regulate the internal pressure to the target pressure. The pressure sensor is a semiconductor that varies electrical resistance when pressure is applied to its silicon chip. This sensor outputs the voltage in proportion to the internal fuel pressure.

A01KE9IE05
DTC No. DTC Detection Condition Trouble Area
P0087

Fuel pressure sensor output voltage stays at fixed value

(1 trip detection logic)


  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor

  • ECM

P0190

Fuel pressure sensor output voltage is 0.55 V or less, or 4.9 V or more for 0.5 seconds

(1 trip detection logic)


  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor

  • ECM

P0192

Fuel pressure sensor output voltage is 0.55 V or less for 0.5 seconds

(1 trip detection logic)


  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor

  • ECM

P0193

Fuel pressure sensor output voltage is 4.9 V or more for 0.5 seconds

(1 trip detection logic)


  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor

  • ECM

Tech Tips


  • For more information on the fuel pressure sensor and common rail system, refer to the system description Click here.

  • When DTC P0087, P0190, P0192 and/or P0193 is set, check the internal fuel pressure of the common rail by entering the following menus on the intelligent tester : Powertrain / Engine and ECT / Data List / Fuel Press.

    Standard
    Engine Speed Fuel Pressure
    Idling Approximately 30 to 40 MPa
    3,000 rpm (No engine load) Approximately 85 to 105 MPa

MONITOR DESCRIPTION



WIRING DIAGRAM

A01KI5FE01

INSPECTION PROCEDURE

Note

After replacing the ECM, the new ECM needs registration Click here and initialization Click here.

Tech Tips


  • After completing repairs, check that P0087, P0190, P0192 and/or P0193 is not set again.

  • If DTCs relating to different systems are output, and they share terminal E2 as their ground, check this ground circuit first.

PROCEDURE


  1. READ VALUE USING INTELLIGENT TESTER (FUEL PRESSURE SENSOR)


    1. Connect the intelligent tester to the DLC3.

    2. Start the engine and turn the tester ON.

    3. Select the following menu items: Powertrain / Engine and ECT / Data List / Fuel Press.

    4. Read the values.

      OK
      The internal fuel pressure of the common rail is within the specification below.
      Standard
      Engine Speed Fuel Pressure
      Idling Approximately 30 to 40 MPa
      3,000 rpm (No engine load) Approximately 85 to 105 MPa

    NG
    OK
  2. CHECK WHETHER DTC OUTPUT RECURS


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch ON and turn the tester ON.

    3. Select the following menu items: Powertrain / Engine and ECT / DTC / Clear.

    4. Clear the DTC Click here.

    5. Let the engine idle for 60 seconds, and then repeat quick engine RPM accelerations (to 2,500 rpm) for 30 seconds.

    6. Select the following menu items: Powertrain / Engine and ECT / DTC.

    7. Read the DTC(s).

      Result
      Display (DTC Output) Proceed to
      P0087, P0190, P0192 or P0193 A
      No output B

    B
    A
  3. CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)


    1. A01KH6ME22
      Text in Illustration
      *a Wire Harness Side
      *b ECM Connector (Front View)
      *c

      Fuel Pressure Sensor Connector

      (Front View)

      Disconnect the E5 and E6 ECM connectors.

    2. Disconnect the F16 fuel pressure sensor connector.

    3. Check the resistance.

      Standard resistance (Check for open)
      Tester Connection Specified Condition
      E6-26 (PCR1) - F16-5 (PR) Below 1 Ω
      E6-33 (PCR2) - F16-2 (PR2) Below 1 Ω
      E6-18 (VC) - F16-6 (VC) Below 1 Ω
      E5-2 (VCS) - F16-1 (VCS) Below 1 Ω
      E6-28 (E2) - F16-4 (E2) Below 1 Ω
      E5-1 (E2S) - F16-3 (E2S) Below 1 Ω
      Standard resistance (Check for short)
      Tester Connection Specified Condition
      E6-26 (PCR1) or F16-5 (PR) - Body ground 10 kΩ or higher
      E6-33 (PCR2) or F16-2 (PR2)- Body ground 10 kΩ or higher
      E6-18 (VC) or F16-6 (VC) - Body ground 10 kΩ or higher
      E5-2 (VCS) or F16-1 (VCS) - Body ground 10 kΩ or higher
      E6-28 (E2) - F16-4 (E2) - Body ground 10 kΩ or higher
      E5-1 (E2S) - F16-3 (E2S) - Body ground 10 kΩ or higher
    4. Reconnect the ECM connectors.

    5. Reconnect the fuel pressure sensor connector.


    NG
    OK