| DTC Code | DTC Name |
|---|---|
| P0087 | Fuel Rail / System Pressure - Too Low |
| P0190 | Fuel Rail Pressure Sensor Circuit |
| P0192 | Fuel Rail Pressure Sensor Circuit Low Input |
| P0193 | Fuel Rail Pressure Sensor Circuit High Input |
DESCRIPTION
The ECM monitors the internal fuel pressure of the common rail assembly using the fuel pressure sensor, and controls the suction control valve to regulate the internal pressure to the target pressure. The pressure sensor is a semiconductor that varies electrical resistance when pressure is applied to its silicon chip. This sensor outputs the voltage in proportion to the internal fuel pressure.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P0087 | Fuel pressure sensor output voltage stays at fixed value (1 trip detection logic) |
|
| P0190 | Fuel pressure sensor output voltage is 0.55 V or less, or 4.9 V or more for 0.5 seconds (1 trip detection logic) |
|
| P0192 | Fuel pressure sensor output voltage is 0.55 V or less for 0.5 seconds (1 trip detection logic) |
|
| P0193 | Fuel pressure sensor output voltage is 4.9 V or more for 0.5 seconds (1 trip detection logic) |
|
Tech Tips
For more information on the fuel pressure sensor and common rail system, refer to the system description. Click here
When DTC P0087, P0190, P0192 and/or P0193 is set, check the internal fuel pressure of the common rail assembly by entering the following menus on the intelligent tester: Powertrain / Engine and ECT / Data List / Fuel Press.
| Engine Speed | Fuel Pressure |
|---|---|
| Idling | Approximately 30,000 to 40,000 kPa |
| 3,000 rpm (No engine load) | Approximately 45,000 to 90,000 kPa |
MONITOR DESCRIPTION
P0087 (Fuel pressure sensor output stays at fixed value):
Under normal condition, the internal fuel pressure of the common rail assembly usually fluctuates 1 to 2 MPa (10 to 20 kgf/cm2, 145 to 290 psi) even when the driving condition is constant. The internal fuel pressure is approximately 30,000 to 40,000 kPa (306 to 408 kgf/cm2, 4,351 to 5,801 psi) when idling, and it increases to approximately 45,000 to 90,000 kPa (459 to 918 kgf/cm2, 6,526 to 13,053 psi) when running the engine at 3,000 rpm. This DTC is set if there is no fluctuation in the internal fuel pressure.
If this DTC is set, the ECM enters fail-safe mode and limits the engine power. The fail-safe mode continues until the ignition switch is turned off.
P0190, P0192 and P0193 (Open or short in fuel pressure sensor circuit):
These DTCs are set if the fuel pressure sensor output voltage is out of the standard range and an open or short malfunction of the sensor circuit has occurred.
If these DTCs are set, the ECM enters fail-safe mode and limits the engine power. The fail-safe mode continues until the ignition switch is turned off.
WIRING DIAGRAM
INSPECTION PROCEDURE
Note
After replacing the ECM, the new ECM needs registration Click here and initialization Click here.
Tech Tips
After completing repairs, check that P0087, P0190, P0192 and/or P0193 is not set again.
If DTCs relating to different systems are output, and they share terminal E2 as their ground, check this ground circuit first.
PROCEDURE
READ VALUE USING INTELLIGENT TESTER (FUEL PRESSURE SENSOR)
Connect the intelligent tester to the DLC3.
Start the engine and turn the tester on.
Select the following menus: Powertrain / Engine and ECT / Data List / Fuel Press.
Read values.
| OK |
|---|
| The internal fuel pressure of the common rail assembly is within the specification below |
| Engine Speed | Fuel Pressure |
|---|---|
| Idling | Approximately 30,000 to 40,000 kPa |
| 3,000 rpm (No engine load) | Approximately 45,000 to 90,000 kPa |
| NG |
|
CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) Click here |
| OK |
|
CHECK WHETHER DTC OUTPUT RECURS
Connect the intelligent tester to the DLC3.
Turn the ignition switch to ON and turn the tester on.
Select the following menus: Powertrain / Engine and ECT / DTC / Clear.
Clear DTCs. Click here
Let the engine idle for 60 seconds, and then repeat quick engine RPM accelerations (to 2,500 rpm) for 30 seconds.
Select the following menus: Powertrain / Engine and ECT / DTC.
Read DTCs.
| Display (DTC Output) | Proceed to |
|---|---|
| P0087, P0190, P0192 or P0193 | A |
| No output | B |
| B |
|
CHECK FOR INTERMITTENT PROBLEMS Click here |
| A |
|
REPLACE ECM Click here
CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
Disconnect the E12 and E13 ECM connectors.
Disconnect the F16 fuel pressure sensor connector.
Check the resistance.
| Standard resistance (Check for open) | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Standard resistance (Check for short) | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Reconnect the ECM connectors.
Reconnect the fuel pressure sensor connector.
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
REPLACE COMMON RAIL ASSEMBLY Click here