CLUTCH SERVICE DATA

Clutch pedal height from asphalt sheet 1KD-FTV 168.5 to 178.5 mm (6.634 to 7.028 in.)
RHD, 2KD-FTV, Single Tire 149.4 to 159.4 mm (5.882 to 6.276 in.)
RHD, 2KD-FTV, Double Tire 156.6 to 166.6 mm (6.165 to 6.559 in.)
LHD, 2KD-FTV, Single Tire 159.7 to 169.7 mm (6.287 to 6.681 in.)
LHD, 2KD-FTV, Double Tire 167.0 to 177.0 mm (6.575 to 6.968 in.)
RHD, 5L 149.4 to 159.4 mm (5.882 to 6.276 in.)
LHD, 5L 156.6 to 166.6 mm (6.165 to 6.559 in.)
Clutch pedal free play (for 1KD-FTV) 5.0 to 15.0 mm (0.197 to 0.591 in.)
Clutch pedal free play (for 2KD-FTV, 5L) 5.0 to 18.0 mm (0.197 to 0.709 in.)
Clutch pedal push rod play at pedal top 1.0 to 5.0 mm (0.039 to 0.197 in.)
Clutch release point from pedal full stroke end position 25 mm (0.984 in.) or more
Clutch disc rivet head depth Minimum 0.3 mm (0.012 in.)
Clutch disc runout Maximum 0.8 mm (0.031 in.)
Clutch cover diaphragm spring finger wear Maximum depth 0.5 mm (0.020 in.)
Maximum width 6.0 mm (0.236 in.)
Flywheel runout Maximum 0.1 mm (0.004 in.)
Clutch cover diaphragm spring tip non-alignment (for 1KD-FTV) Maximum 1.3 mm (0.051 in.)
Clutch cover diaphragm spring tip non-alignment (for 2KD-FTV, 5L) Maximum 0.5 mm (0.020 in.)
Clutch switch assembly On (pushed in) Blow 1 Ω
Off (released) 10 kΩ or higher