5L ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
Injection pump x Timing belt case 20.5 210 15
Injection pump x Injection pump stay 18 185 13
Injection pipe x Injection pump 24.5 250 18
Plug bolt x Distributive head plug on injection pump 17 170 12
Generator x Engine Bolt A 65 640 48
Bolt B 18 185 13
Nut A x Idler puller 39 400 29
Vane pump x Pump bracket Bolt A 72 730 53
Bolt B 48 490 35
No. 2 engine hanger x Cylinder head 37 380 27
Rear end plate x Cylinder block 18 185 14
Flywheel x Crankshaft 125.5 1,250 90
Engine mounting bracket x Frame 61 622 45
Engine mounting bracket RR x Engine mounting bracket RR No. 2 98 1,000 72
Floor shift cable transmission control shift x Transmission 12 120 9
Floor shift cable transmission control select x Transmission 12 120 9
Clutch release cylinder x Transmission 11.8 11.8 9
Front suspension member x Frame 150 1,530 110
Front stabilizer cover RH x Stabilizer link 18 185 13
Front shock absorber x Front suspension member 105 1,070 77
Front spring bumper No. 1 x Frame 120 1,225 88
Compressor and magnetic clutch x Compressor mounting No. 1 24.5 250 18
Throttle control cable support x Cylinder head cover 19 195 14
Fan coupling x Water pump 18.5 185 14
Engine service hole sub cover x Body 11.5 115 8.5
Front seat x Body 39 400 29
Engine oil pressure switch x Cylinder block 15 155 11
Engine oil level sensor x Oil pan 7.0 71.4 62 in.*lbf
Engine coolant temperature 20 200 15
Water by-pass hose union x Timing gear case 39 400 29
Intake manifold x Cylinder head 24.5 250 17
Accelerator link housing x Cylinder head 19 195 14
Water outlet housing x Cylinder head 19 195 14
Exhaust manifold x Cylinder head 52 530 38
Exhaust pipe assembly front x Exhaust manifold 62 630 46
EGR pipe x Exhaust manifold 19 195 14
Electric EGR control valve x Intake manifold 13 130 9
EGR pipe (union nut) x Electric EGR control valve 108 1,100 79
EGR adapter x intake manifold 19 195 14
Electric EGR control valve x EGR adapter 19 195 14
Exhaust manifold heat insulator x Exhaust manifold Bolt A 12 120 9
Bolt B 19 195 14
Pump bracket x Cylinder block Bolt A 78.5 800 58
Bolt B 57 580 42
Engine mounting bracket front No. 1 RH x Cylinder block 39 400 29
Fan belt adjusting bar (w/o A/C) x Cylinder block 45 460 33
Idle pulley bracket (w/ A/C) x Cylinder block 46.6 466 34
Compressor mounting bracket No. 1 (w/ A/C) x Cylinder head 63 876 63
Cylinder head cover No. 2 x Cylinder head cover 12 120 9
Intake air connector bracket x Cylinder head 12 120 9
Intake air connector x Intake manifold 12 120 9
Timing chain or belt cover x Timing gear case 10.5 105 8
Crankshaft pulley x Crankshaft 235 2,400 173
Vane pump drive pulley x Crankshaft pulley 19 195 14
No. 1 idler pulley x Timing gear case 44 450 33
Cylinder head x Cylinder block 1st 78 800 58
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Cylinder head cover x Cylinder head 12 120 9
Cylinder head cover No. 2 x Cylinder head cover 12 120 9
Intake air connector x Intake manifold 12 120 9
Throttle control cable support x Cylinder head cover 19 195 14
Engine rear oil seal retainer x Cylinder block 13 130 10
Timing gear case x Cylinder block 22.5 230 17
Oil strainer x Cylinder block 18 180 13
Oil strainer x Timing gear case 21 210 15
Oil pan x Cylinder block 18 180 13
Oil pan x Timing gear case 18 180 13
Oil pan x Engine rear oil seal retainer 18 180 13
Water pump x Cylinder block 22.5 230 17
Timing belt idler No. 2 x Cylinder block 33 340 24
Timing belt idler No. 1 x Cylinder block 12 mm head 19 195 14
Cylinder head x Cylinder block 1st 78 800 58
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 25 255 18
Camshaft oil seal retainer x Cylinder head 18 185 13
Timing belt No. 2 cover x Cylinder head 18 185 13
Camshaft timing pulley x Camshaft 98 1,000 72
Cylinder head cover x Cylinder head 12 120 9
Taper screw plug No. 1 x Cylinder block 19.5 200 14
Water drain cock x Cylinder block 49 500 36
Oil nozzle x Cylinder block 25 260 18
Cylinder block oil orifice x Cylinder block 11 110 8
Crankshaft bearing cap x Cylinder block 105 1,050 77
Connecting rod cap x Connecting rod 1st 54 550 40
2nd Turn 90° Turn 90° Turn 90°