1KD-FTV STARTING (w/ DPF) SERVICE DATA

Glow plug

Resistance:

Approx. 0.7 Ω at 20°C (68°F)

Starter relay assembly

3 - 5

3 - 5

Resistance:

Below 1 Ω (when battery voltage applied to terminals 1 and 2)

10 kΩ or higher

Glow relay

1 - 2

1 - 2

Resistance:

Below 1 Ω (when battery voltage applied to terminals 3 and 4)

10 kΩ or higher

Ignition switch

Between all terminal

4 - 9

4 - 9 - 10

5 - 8

3 - 9 - 10

5 - 8

Resistance:

10 kΩ or higher (LOCK)

Below 1 Ω (ACC)

Below 1 Ω (ON)

Below 1 Ω (ON)

Below 1 Ω (START)

Below 1 Ω (START)
for 2.2 kW Type
Starter

Standard current:

120 A or less at 11.5 V

Starter armature assembly

Segments

Segment - Coil core

Standard resistance:

Below 1 Ω

10 kΩ or higher

Maximum circle runout:

0.05 mm (0.0020 in.)

Standard commutator diameter:

35.0 mm (1.378 in.)

Minimum commutator diameter:

34.0 mm (1.339 in.)

Standard undercut depth:

0.7 mm (0.028 in.)

Minimum undercut depth:

0.2 mm (0.008 in.)

Starter yoke assembly

Lead wire - Field coil brush lead

Terminal C wire - Body

Standard resistance:

Below 1 Ω

10 kΩ or higher
Brush

Standard length:

16.5 mm (0.650 in.)

Minimum length:

9.0 mm (0.354 in.)
Starter brush holder assembly

Standard resistance:

10 kΩ or higher

Standard spring installed load:

26.5 to 32.3 N (2.7 to 3.3 kgf, 5.9 to 7.3 lbf)

Minimum spring installed load:

17.6 N (1.8 kgf, 4.0 lbf)

Magnet starter switch assembly

Terminal 50 - Terminal C

Terminal 50 - Body

Resistance:

Below 1 Ω

Below 2 Ω
for 2.7 kW Type
Starter

Standard current:

180 A or less at 11.0 V

Starter armature assembly

Segments

Segment - Coil core

Standard resistance:

Below 1 Ω

10 kΩ or higher

Maximum circle runout:

0.05 mm (0.0020 in.)

Standard commutator diameter:

36.0 mm (1.417 in.)

Minimum commutator diameter:

35.0 mm (1.378 in.)

Standard undercut depth:

0.7 mm (0.028 in.)

Minimum undercut depth:

0.2 mm (0.008 in.)

Starter yoke assembly

Terminal C - Brush

Terminal C - Starter yoke body

Standard resistance:

Below 1 Ω

10 kΩ or higher
Brush

Standard length:

21.0 mm (0.828 in.)

Minimum length:

11.0 mm (0.433 in.)
Starter brush holder assembly

Standard resistance:

10 kΩ or higher

Standard spring installed load:

26 to 45 N (2.7 to 4.6 kgf, 5.8 to 10.1 lbf)

Minimum spring installed load:

12 N (1.2 kgf, 2.7 lbf)

Magnet starter switch assembly

Terminal 50 - Terminal C

Terminal 50 - Starter switch body

Resistance:

Below 1 Ω

Below 2 Ω