2KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
Compression gauge attachment (SST) x Glow plug hole 13 133 10
Cylinder head cover sub-assembly x Cylinder head 9.0 90 78 in.*lbf
No. 1 engine hanger upper x No. 1 engine hanger lower 47 479 35
No. 1 engine hanger x Cylinder head 68 694 50
Rear end plate x Cylinder block 8 82 71 in.*lbf
Flywheel sub-assembly x Crankshaft 178 1,820 131
Engine rear mounting bracket x Transmission 98 1,000 72
Engine mounting bracket x Frame 61 622 45
Engine mounting bracket front No. 1 x Engine mounting bracket 42 4,300 31
Front suspension member x Frame 150 1,530 110
Front stabilizer cover x Stabilizer link 18 185 13
Front shock absorber x Front suspension member 105 1,070 77
Front spring bumper No. 1 x Frame 120 1,225 88
Intake air connector x Intake manifold 20 204 15
Intake air connector x Cylinder block 19 194 14
Fan coupling x Water pump 18 184 13
Floor shift cable transmission control shift x Transmission 12 120 9
Floor shift cable transmission control select x Transmission 12 120 9
Engine mounting bracket front No. 1 x Cylinder block 68 694 50
Engine oil level sensor x Oil pan 5 51 44 in.*lbf
Water temperature sender gauge x Cylinder head 20 204 15
Crankshaft position No. 2 sensor x Timing gear cover 8.5 87 75 in.*lbf
Crankshaft position sensor x Timing gear cover 8.5 87 75 in.*lbf
Oil level gauge guide x Cylinder block 8 82 71 in.*lbf
Water inlet x Cylinder block 13 133 9.6
Water by-pass pipe sub-assembly No. 2 x Cylinder block 8 82 71 in.*lbf
Exhaust manifold x Cylinder head 52 530 38
Ventilation hose insulator heat x Cylinder head 12 122 8.9
Water outlet x Cylinder head 19 194 14
Intake manifold x Cylinder head 29 296 21
VSV assembly x Intake manifold 29 296 21
EGR pipe sub-assembly x Cylinder head 13 133 9.6
Crankshaft pulley x Crankshaft 365 3,700 269
Vacuum pump x Timing gear cover 21 214 15
Timing belt idler sub-assembly No. 1 x Cylinder block 35 350 25
Timing belt tensioner x Timing gear case 13 133 9
Timing belt cover x Timing belt No. 2 cover 6.0 6 53 in.*lbf
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 19 194 14
Timing belt No. 2 cover x Cylinder head, Cylinder block 10 102 7
Camshaft timing pulley x Camshaft 98 1,000 72
Supply pump x Timing gear case 21 214 15
Injection gear x Supply pump 64 652 47
Engine rear oil seal retainer x Cylinder block 13 133 10
Timing gear case x Cylinder block Bolt 13 133 10
Union bolt 16 163 12
Straight screw plug No. 1 x Timing gear case 41.5 423 31
Oil strainer x Cylinder block 8.0 82 71 in.*lbf
Oil pan x Cylinder block 16 163 12
Oil pan x Timing gear case 16 163 12
Oil pan x Engine rear oil seal retainer 16 163 12
Idler gear shaft thrust plate x Cylinder block 50 510 37
Timing gear cover x Timing gear case 13 133 10
Water pump x Cylinder block 13 133 10
Cylinder head x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Cylinder head 19 194 14
Timing belt No. 2 cover x Cylinder head, Cylinder block 10 102 7
Camshaft timing pulley x Camshaft 98 1,000 72
Common rail x Cylinder head 38 387 28
Nozzle leakage pipe x Injector Hollow screw 16 163 12
Union bolt 12.5 127 9
Check valve plug x Overflow screw 9.8 100 87 in.*lbf
Check valve x Cylinder head 21 214 15
Cylinder head cover x Cylinder head 9.0 92 80 in.*lbf
Straight screw plug No. 1 x Cylinder head 25 255 18
Straight screw plug No. 1 x Cylinder block 20 204 15
Oil nozzle x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°