1KD-FTV ENGINE MECHANICAL (w/ DPF) TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf
Negative battery terminal 6.4 65 57 in.*lbf
No. 1 timing belt idler sub-assembly x Timing gear cover 35 357 26
No. 1 timing belt tensioner assembly x Timing gear cover 13 133 10
No. 1 timing belt cover x No. 2 timing belt cover 6.0 61 53 in.*lbf
No. 1 timing belt cover x Timing gear cover 6.0 61 53 in.*lbf
Camshaft bearing cap x Cylinder head 19 194 14
Camshaft timing pulley x Camshaft 98 1000 72
No. 2 timing belt cover x Cylinder head 10 102 7
No. 2 timing belt cover x Cylinder block 10 102 7
Engine oil level dipstick guide x Cylinder block 8.0 82 71 in.*lbf
Swirl control valve assembly x Cylinder head 29 296 21
Intake manifold x Swirl control valve assembly 20 204 15
Intake manifold stay x Intake manifold 21 214 15
Intake manifold stay x Cylinder head 21 214 15
Vacuum control valve set x Cylinder head 20 204 15
No. 2 turbo water hose clamp x cylinder head 18 184 13
No. 5 water by-pass pipe sub-assembly x cylinder block 10 102 7
Turbocharger x Exhaust manifold 52 530 38
No. 1 compressor mounting bracket x Cylinder block 50 510 37
Cooler compressor assembly x No. 1 compressor mounting bracket 25 250 18
Cylinder head sub-assembly x Cylinder block 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Stud bolt x Cylinder head A 5.0 51 44 in.*lbf
B 7.0 71 62 in.*lbf
C 15 153 11
D 20 204 15
E 5.0 51 44 in.*lbf
Rear end plate x Cylinder block 8.0 82 71 in.*lbf
Flywheel sub-assembly x Crankshaft 178 1815 132
Vane pump oil reservoir assembly x Body 18 184 13
Vane pump assembly x Timing gear 40 408 30
Front stabilizer bar x Frame 36 367 27
No. 1 front engine mounting bracket x Cylinder block 68 693 50
No. 1 front engine mounting bracket x Insulator bracket 76 775 56
Insulator bracket x Frame 42 428 31
Front suspension member assembly x Frame 150 1530 111
Front suspension damper 120 1224 89
Crankshaft pulley x Crankshaft 365 3722 269
Supply pump assembly x Timing gear 64 653 47
Supply pump assembly x Timing gear case 21 214 16
No. 2 water by-pass pipe sub-assembly x Cylinder head 23 235 17
No. 2 water by-pass pipe sub-assembly x Cylinder block 10 102 7
Water inlet x Cylinder block 13 133 10
V-ribbed belt tensioner assembly x Cylinder head 21 214 15
Water outlet x Cylinder head 19 194 14
No. 2 vacuum transmitting pipe sub-assembly x Oil cooler cover sub-assembly 13 133 10
No. 1 vacuum transmitting pipe sub-assembly x Timing gear case Nut 8.0 82 71 in.*lbf
Bolt 13 133 10
Cylinder head cover sub-assembly x Cylinder head 9.0 92 80 in.*lbf
Engine water pump assembly x Cylinder block 13 133 10
Timing gear cover x Timing gear case 13 133 10
Idle gear thrust plate x Idle gear and sub gear 50 510 37
No. 1 balance shaft driven gear x No. 1 balance shaft sub-assembly 36 367 27
No. 2 balance shaft driven gear x No. 2 balance shaft sub-assembly 36 367 27
No. 1 balance shaft sub-assembly x Cylinder block 13 133 10
No. 2 balance shaft sub-assembly x Cylinder block 13 133 10
Straight screw plug x Timing gear case assembly 44 449 32
Engine oil level sensor x Oil pan sub-assembly 8.0 82 71 in.*lbf
Oil check valve sub-assembly x Timing gear case assembly 10 102 7
Timing gear case assembly x Cylinder block Union bolt 16 163 12
Bolt A 13 133 10
Bolt B 10 102 7
Rear engine oil seal retainer x Cylinder block 13 133 10
Oil stainer sub-assembly x Cylinder block 8.0 82 71 in.*lbf
Oil pan sub-assembly x Cylinder block 12 122 9
Drain plug x Oil pan sub-assembly 34 347 25
Connecting rod sub-assembly x Crankshaft 1st 35 357 26
2nd Turn 90° Turn 90° Turn 90°
No. 2 water by-pass pipe x Cylinder block 8.0 82 71 in.*lbf
Oil filter bracket with head straight screw plug x Cylinder block 20 204 15
No. 1 oil nozzle sub-assembly x Cylinder block 26 265 19
Crankshaft bearing cap x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Hole plug x Cylinder block 5.0 51 44 in.*lbf
Plate plug x Cylinder block 8.0 82 71 in.*lbf