MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL INSTALLATION


  1. INSTALL MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. Coat the outside of the oil seal with engine oil.

    2. A01CGXBE01

      Using SST and a hammer, install a new oil seal to the extension housing.

      SST
      09226-10010
      09309-14010
      Drive in depth
      2.5 mm (0.0984 in.)

    3. Coat the lip of the oil seal with MP grease.

  2. INSTALL PARKING BRAKE PLATE SUB-ASSEMBLY


    1. A01CI7A

      Install the parking brake plate sub-assembly with the 4 nuts.

      Torque:
      127 N*m  { 1290 kgf*cm, 93 ft.*lbf }

  3. INSTALL PARKING BRAKE DRUM SUB-ASSEMBLY


    1. Install the companion flange.

    2. A01CID4

      Install the parking brake dust cover to the parking drum sub-assembly with the bolt.

      Torque:
      8.2 N*m  { 84 kgf*cm, 73 in.*lbf }

    3. Install the parking drum sub-assembly.

  4. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT


    1. Apply engine oil to a new O-ring, and install it to the companion flange.

    2. Pull the parking brake lever fully, and shift into the 1st position.

    3. A01CHRW

      Using a 36 mm socket wrench, install a new transmission output shaft rear set nut.

      Torque:
      289 N*m  { 2947 kgf*cm, 213 ft.*lbf }
    4. A01CH0V

      Using a chisel and hammer, stake the transmission output shaft rear set nut.

  5. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here.

  6. ADD MANUAL TRANSMISSION OIL


    1. Add manual transmission oil.

    2. Install the transmission filler plug and a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  7. INSPECT FOR OIL LEAK

  8. INSPECT TRANSMISSION OIL LEVEL


    1. A01CH1VE01

      Park the vehicle in a level place.

    2. Remove the transmission filler plug and gasket.

    3. Check that the oil surface is within 5 mm (0.20 in.) below the lowest point of the transmission filler plug opening.

      Oil grade
      API CD, CE, CF, CH-4 or CL-4
      Viscosity
      SAE 10W-30 or 10W-40

      Note


      • Problems may occur when the oil level is too high or too low.

      • After replacing the oil, drive the vehicle and check the oil level again.

    4. Check for oil leaks if the oil level is low.

    5. Install the transmission filler plug and a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }