PROPELLER SHAFT ASSEMBLY REASSEMBLY


  1. INSTALL SPIDER BEARING


    1. A01CGSSE01

      Install the grease fitting onto the spider section.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    2. Apply a sufficient amount of MP grease to the spider journal section.

    3. Remove the old grease in the bearing case and needle roller and apply a sufficient amount of MP grease.

    4. Apply MP grease to the bearing case lip and both sides of the thrust washer.

    5. A01CHJG

      Insert the thrust washer and needle roller into the bearing case.

    6. A01CGTBE01

      Measure the size of groove (A) of the retainer ring of the yoke.

    7. After inserting the thrust washer and spider bearing into the spider journal section, measure the size of the universal joint (B).

      Tech Tips

      Size (B) should be measured with the universal joint fixed in a vise because the spider and spider bearing will become stuck.

      Note

      Do not overtighten the vise.

    8. A01CJC6E01

      Select the thickness of the retainer ring to make sizes (A) and (B) equal.

      Thickness of the retainer ring:
      Part No. Thickness mm (in.) Identification (Color)
      90035-21044 1.50 (0.0591) White
      90035-21043 1.53 (0.0602) Red
      90035-21042 1.56 (0.0614) Green
      90035-21041 1.59 (0.0626) Blue
      90035-21040 1.62 (0.0638) Yellow
      90035-21039 1.65 (0.0650) Pink
      90035-21038 1.68 (0.0661) Orange

  2. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY


    1. A01CHWW

      Insert the spider into the yoke. Using a vise, press the spider bearing into the end of the retainer ring.

    2. Press in the spider bearing on the other side using the same procedures.

      Note

      Be careful not to damage the spider bearing lip while pressing.

    3. A01CIYF

      Using snap ring pliers, install the retainer ring.

  3. INSPECT UNIVERSAL JOINT FLANGE


    1. A01CJ3AE01

      Using a spring tension gauge, hang the hook of the spring tension gauge on the bolt hole of the flange yoke and measure the rotating torque.

      Standard rotating torque (at starting)
      0.8 to 2.9 N (0.082 to 0.296 kgf, 0.180 to 0.651 lbf)

      Note

      Measure the rotating torque at 2 positions of the universal joint in direction A (flange yoke side) and direction B (flange yoke side).

    2. A01CJC6E01

      When the rotating torque is less than the standard, use a thicker retainer ring, and when it is greater, use a thinner retainer ring.

      Thickness of the retainer ring:
      Part No. Thickness mm (in.) Identification (Color)
      90035-21044 1.50 (0.0591) White
      90035-21043 1.53 (0.0602) Red
      90035-21042 1.56 (0.0614) Green
      90035-21041 1.59 (0.0626) Blue
      90035-21040 1.62 (0.0638) Yellow
      90035-21039 1.65 (0.0650) Pink
      90035-21038 1.68 (0.0661) Orange

  4. INSTALL DUST SEAL


    1. A01CH7F
      A01CIITE01

      Place the outside of the dust seal on the gap of the dust seal cover and push in the seal.

      Note


      • Install the seal so that the lip faces outside.

      • After installation, check that the outside of the dust seal contacts the dust cover.

    2. Apply grease to the dust seal oil lip.

  5. INSTALL UNIVERSAL JOINT SLEEVE YOKE


    1. Remove the old grease from the spline and sliding sections.

    2. Remove the rust and dirt from the spline sections.

    3. Apply bearing grease to the spline and sliding sections.

    4. A01CI1NE01

      Align the matchmarks of the propeller shaft and sleeve yoke, and insert the sleeve yoke.

      Note

      Phase marks are imprinted on each yoke. Install the sleeve yoke so that the matchmarks of the propeller shaft and sleeve yoke are aligned.

    5. Install the grease fitting.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }
    6. A01CJ0WE01

      Check that the directions of the phase marks and grease nipple of each joint are as shown in the illustration.

  6. INSTALL DUST DEFLECTOR

    A01CIJPE01

    1. Using SST and a hammer, tap a new dust deflector into the intermediate shaft.

      SST
      09316-12010

      Note

      Do not deform the dust cover.

    2. Using SST and a hammer, tap a new dust deflector into the universal joint flange.

      SST
      09309-37010
      09316-12010
      09710-28021   ( 09710-08031 )

  7. INSTALL NO. 1 CENTER SUPPORT BEARING ASSEMBLY


    1. A01CHB5

      Apply MP grease to the inside of the center bearing.

    2. A01CI54E01

      Using SST and a hammer, tap in the center bearing.

      SST
      09309-60010

      Note

      When driving in the center bearing, pay attention not to damage it.

    3. Install the bearing plate and cushion rubber.

    4. A01CGNN

      Secure the bolt and install the 4 nuts.

      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

  8. INSTALL UNIVERSAL JOINT FLANGE SUB-ASSEMBLY


    1. A01CH46E01

      Align the matchmarks on the flange coupling and intermediate shaft to install the flange coupling.

      Tech Tips

      Install the flange coupling so that the phase marks of the flange coupling and the shaft are aligned.

      A01CI1GE01

    2. Using a socket wrench (41 mm), tighten a new lock nut.

      Torque:
      687 N*m  { 7000 kgf*cm, 506 ft.*lbf }
    3. A01CI92

      Using a chisel and hammer, stake the lock nut.

      Note

      Stake the 2 lock nuts, aligning them with the cutout of the shaft.