CLUTCH PEDAL ADJUSTMENT


  1. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT


    1. A01CGK9E01

      Turn back the floor carpet.

    2. Check that the pedal height is correct.

      Pedal height from floor
      163.8 to 173.8 mm (6.450 to 6.843 in.)

    3. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

    4. Tighten the lock nut.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. INSPECT CLUTCH PEDAL FREE PLAY AND PUSH ROD PLAY


    1. Fully depress the clutch pedal several times while the engine is stopped to remove the vacuum from the clutch booster.

    2. A01CIIOE01

      Check that pedal free play and push rod play are correct.


      1. Depress the pedal until clutch resistance begins to be felt.

        Pedal free play
        5.0 to 10.0 mm (0.197 to 0.394 in.)

      2. Gently depress the pedal until resistance begins to increase a little.

        Push rod play at pedal top
        0.25 to 0.5 mm (0.01 to 0.02 in.)

    3. Adjust the pedal free play and push rod play.


      1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.

      2. Tighten the lock nut.

        Torque:
        12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      3. After adjusting the pedal free play, check the pedal height.

  3. INSPECT CLUTCH RELEASE POINT


    1. A01CHXFE02

      Check the clutch release point.


      1. Pull the parking brake lever and install wheel stoppers.

      2. Start the engine and run it at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

        Standard distance
        25 mm (0.98 in.) or more (from pedal stroke end position to release point)
        Pedal stroke
        143 to 153 mm (5.630 to 6.024 in.)

        If the distance is not as specified, perform the following procedures:


        • Check pedal height.

        • Check push rod play and pedal free play.

        • Bleed the clutch line.

        • Check the clutch cover and disc.