GENERATOR (for 80A Type) INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. A01CJ2NE01

      Temporarily install the generator assembly with bolt A.

    2. Temporarily install the generator belt adjusting bar to the generator assembly with bolt B.

    3. Install the generator belt adjusting bar with the 2 bolts labeled C.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    4. Attach the wire harness clamp to the generator belt adjusting bar.

    5. Attach the 2 wire harness clamps.

    6. Connect the connector to the generator assembly.

    7. Connect the wire harness to terminal B with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    8. Install the terminal cap.

  2. INSTALL FAN AND GENERATOR V BELT


    1. Install the fan and generator V belt.

  3. ADJUST FAN AND GENERATOR V BELT


    1. A01CI02E01

      Turn bolt C to adjust the tension of the fan and generator V belt.

    2. Tighten bolts A and B.

      Torque:
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

    3. Tighten bolt C.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    4. Check that the V belt fits properly into the grooves.

      Tech Tips

      Confirm by hand that the fan and generator V belt has not slipped out of the grooves on the bottom of the pulley.

  4. INSPECT FAN AND GENERATOR V BELT


    1. Check the V belt for wear, cracks or other signs of damage.

      If any of the following defects is found, replace the V belt.


      • The V belt is cracked.

      • The V belt is worn out to the extent that the cords are exposed.

      • The V belt has chunks missing from the ribs.

    2. Check that the V belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the V belt has not slipped out of the groove on the bottom of the pulley. If it has slipped out, replace the V belt. Install the V belt correctly.

    3. A01CHS3E02
      Text in Illustration
      *1 Fan Pulley
      *2 Generator
      *3 Crankshaft Pulley

      Check the fan and generator V belt deflection.

      Standard Deflection
      Item Specified Condition
      New belt 10.5 to 12.5 mm (0.413 to 0.492 in.)
      Used belt 12 to 13 mm (0.472 to 0.512 in.)

      Note


      • Check the V belt deflection at the specified point.

      • When inspecting a V belt which has been used for over 5 minutes, use the used V belt specifications.

      Tech Tips

      When inspecting the V belt deflection, apply 98 N (10 kgf, 22 lbf) of tensile force to it.

    4. A01CGPIE02
      Text in Illustration
      *1 Idler Pulley
      *2 A/C Compressor
      *3 Crankshaft Pulley

      Check the No. 1 V (cooler compressor to crankshaft pulley) belt deflection.

      Standard Deflection
      Item Specified Condition
      New belt 7 to 9 mm (0.276 to 0.354 in.)
      Used belt 8.5 to 10 mm (0.335 to 0.394 in.)

      Note


      • Check the V belt deflection at the specified point.

      • When inspecting a V belt which has been used for over 5 minutes, use the used V belt specifications.

      Tech Tips

      When inspecting the V belt deflection, apply 98 N (10 kgf, 22 lbf) of tensile force to it.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.