GENERATOR (for 80A Type) DISASSEMBLY


  1. REMOVE GENERATOR PULLEY


    1. Mount the generator assembly in a vise between aluminum plates.

    2. A01CIB8E01

      Install SST 1-A and SST 1-B to the generator assembly with generator pulley.

      SST
      09820-63011   ( 09820-06010, 09820-06021 )

      Tech Tips

      SST 1-A and B 09820-06010
      SST 2 09820-06021

    3. Hold SST 1-A with a torque wrench and tighten SST 1-B clockwise to the specified torque.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
      Text in Illustration
      *a Hold
      A01CHW8 Turn

      Note

      Check that SST is securely fitted onto the generator rotor shaft.

    4. A01CIW5E01

      Insert SST 2 and attach it to the generator pulley nut.

      Text in Illustration
      A01CHW8 Insert
    5. A01CGT7E01
      Text in Illustration
      *a Hold
      A01CHW8 Turn

      To loosen the generator pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note

      To prevent damage to the rotor shaft, do not loosen the generator pulley nut by more than one half turn.

    6. Remove SST 2 from the generator assembly.

    7. A01CHSZE01
      Text in Illustration
      *a Hold
      A01CHW8 Turn

      Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.

    8. Remove the generator pulley nut and generator pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley.

    2. Remove the 3 nuts and generator rear end cover.

  3. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01CH2K

      Remove the generator terminal insulator from the generator coil assembly.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01CIDW

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.