GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY

    A01CGX2E01

    1. While holding the nut below SST 1-A with a torque wrench, turn and tighten SST 1-B clockwise to the specified torque.

      SST
      09820-63010   ( 09820-06010, 09820-06020 )

      Tech Tips

      SST 1-A and 1-B 09820-06010
      SST 2 09820-06020
      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Check that SST is securely fitted onto the generator rotor shaft.

    2. A01CIA7E01

      Mount SST 2 in a vise.

    3. Insert SST 1-A and 1-B into SST 2, and attach the generator pulley nut to SST 2.

    4. To loosen the generator pulley nut, turn SST 1-A in the direction shown in the illustration.

    5. A01CHJ2E01

      Remove the generator from SST 2.

    6. While holding the nut below SST 1-B, turn and remove SST 1-A and 1-B.

    7. Remove the generator pulley nut and the generator pulley.

  2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01CIDPE01

      Place the generator on the generator pulley.

    2. Remove the 3 nuts and the No. 2 generator rear end cover.

    3. A01CGKQ

      Remove the nut and the terminal insulator.

    4. A01CIK0E01

      Remove the bolt, 2 nuts, terminal plate, and the rear end cover.

    5. A01CHMW

      Remove the generator brush cover.

    6. A01CH21

      Remove the 2 screws and generator brush holder assembly.

  3. REMOVE GENERATOR REGULATOR ASSEMBLY


    1. Remove the 3 screws and the generator regulator assembly.

    2. Remove the plate seal from the rectifier end frame.

  4. REMOVE GENERATOR HOLDER WITH RECTIFIER


    1. A01CJ43

      Remove the 4 screws and the generator holder with rectifier.

  5. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01CI0H

      Remove the 4 rubber insulators.

    2. A01CIWM

      Remove the 4 nuts.

    3. A01CHHBE01

      Using a bearing puller, remove the rectifier end frame.

    4. A01CJ56

      Remove the generator washer.

    5. A01CHQM

      Remove the generator rotor assembly.

    6. A01CGQS

      If the generator rotor assembly is difficult to remove, position the drive end frame horizontally and lightly tap it using a plastic hammer to remove the generator rotor assembly.

      Note

      Do not drop the generator rotor assembly.