GENERATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01CIF0E01

      Loosen the radiator drain cock plug and engine drain plug.

    2. Remove the radiator cap, then drain the coolant.

    3. Close the radiator drain cock plug.

    4. Tighten the engine drain plug.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf, for the engine drain plug }

  3. REMOVE RADIATOR HOSE INLET


    1. A01CIUI

      Loosen the 2 clips and remove the radiator hose inlet.

  4. REMOVE NO. 1 AIR HOSE


    1. A01CHOY

      Remove the 3 bolts, loosen the 2 bands, and remove the No. 2 intake pipe.

  5. REMOVE FAN & GENERATOR V BELT


    1. A01CI02E01

      Loosen bolts A and B.

    2. Loosen bolt C, then remove the fan and generator V belt.

  6. REMOVE GENERATOR ASSEMBLY


    1. A01CI5J

      Remove the terminal cap and the nut, and disconnect the wire harness from terminal B.

    2. Disconnect the connector from the generator.

    3. Disconnect the 3 wire harness clamps.

    4. A01CGO2

      Remove the 4 bolts, generator bracket and generator assembly.