STARTER DISASSEMBLY


  1. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01CHKB

      Remove the nut and 2 washers and disconnect the lead wire from terminal M.

    2. A01CGXI

      Remove the 2 bolts.

    3. A01CHGL

      Remove the 2 bolts and commutator end frame.

    4. Remove the starter plate.

    5. Disconnect the 4 brushes from the starter brush holder assembly.


      1. A01CHSPE02
        Text in Illustration
        *1 Protective Tape

        Using a screwdriver with its tip wrapped with protective tape, hold back the brush spring.

      2. Disconnect the brush from the starter brush holder assembly.

    6. A01CH8M

      Remove the starter brush holder assembly.

  2. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature assembly.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. Remove the starter yoke assembly.

    2. Remove the 2 rubber seals.

  4. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01CHMPE02
      Text in Illustration
      *1 Protective Tape

      Using a snap ring expander and a screwdriver with its tip wrapped with protective tape, remove the retainer.

    2. Remove the starter pinion assembly.

    3. A01CIOQ

      Remove the 2 bolts and starter drive housing.

    4. Remove the switch gasket.

    5. A01CHD9E01
      Text in Illustration
      *1 Plunger
      *2 Pinion Drive Lever

      Using the holder portion of the pinion drive lever, push the pinion drive lever against the starter clutch sub-assembly and disconnect the pinion drive lever from the plunger.

    6. A01CIQ5E01
      Text in Illustration
      *1 Pinion Drive Lever

      Rotate the pinion drive lever around the starter clutch sub-assembly and remove it.

    7. A01CJBY

      Raise the starter clutch sub-assembly, and then remove the clip using needle-nose pliers.

    8. A01CIB6

      Remove the starter plate.

    9. Lift up the starter clutch sub-assembly to remove it.

      Tech Tips

      If the starter clutch sub-assembly cannot be removed, perform the following procedure.


      1. A01CJEF

        Press the starter clutch against the starter motor housing, shift the starter clutch by 1 helical spline, and then lift up the starter clutch to remove it.

  5. REMOVE DUST STARTER PROTECTOR


    1. A01CHP9E02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, pry up the dust starter protector.